Abstract: A ferrule holder for a tool for processing an end face of an optical fiber held by a ferrule of an optical fiber connector is disclosed. The ferrule holder includes first and second confronting faceplates, with the first face plate operably arranged with the tool. The first and second face plates are configured to magnetically engage while being kinematically aligned. The second face place is configured to receive the optical fiber connector and the ferrule therein so that the end face of the optical fiber resides immediately adjacent an aperture of the first face plate. Light from a light source in the tool is directed through the aperture to process the fiber end. The second face plate can be disengaged from the first face plate and replaced with another second face plate configured to accommodate a ferrule having a different size.

Abstract: The present invention relates to a method for terminating the end of an optical fiber. In particular the present invention relates to a method for forming a low reflectance termination on an end of an optical fiber. The method including the step of tensioning the optical fiber between two spaced apart points thereon. The method further including the step of moving a ball termination torch from a given location in a given direction with respect to the fiber such that a potion of the flame therefrom intercepts the fiber and severs the fiber into two pieces each having a tapered end. The method further includes the steps of retracting at least one of the tapered ends a predetermined distance in a direction away from the other of the tapered ends and continuing to move the torch such that the flame heats the at least one of the tapered ends to cause it to become shortened.

Abstract: A method is disclosed for applying glue to a fiber optic coupler composed of a plurality of contiguously extending optical fibers, the fibers extending though the bore of a tube and through a longitudinally adjacent coupling region where the tube is collapsed around the fibers, the fibers being fused together in the coupling region, the diameters of the fibers in the coupling region being smaller than the diameters thereof in the bore. The method comprises: holding the coupler, and simultaneously injecting glue into both ends of the tube bore; wherein the coupler is oriented vertically, the glue being injected into the bore ends by positioning a hollow needle at each of the bore ends, the glue flowing through the needle in the bore at the top end of the tube at a rate greater than it flows through the needle in the bore at the bottom end of the tube.

Abstract: An automated method and apparatus for making optical fiber couplers is disclosed. The apparatus includes various processing stations under the control of a programmable controller. A fiber feeding system receives a set of optical fibers from a reel and guides them to the various processing stations. The fibers are guided into a fiber insertion fixture. The insertion fixture moves the fibers to the aperture of a glass capillary tube. The fibers are then stripped of a portion of their coating. The feeding system feeds the stripped fibers through the insertion fixture and into the glass tube. The fibers are severed and terminated. Subsequently, a burner heats the glass tube, causing it to collapse around the fibers to form a fiber coupler.