Abstract: Paper-based packages and methods of making the same are disclosed. In one example, a semi-rigid package comprises: a base, a first side portion, and a second side portion. The base comprises two opposed major walls and two longitudinal side walls opposed to each other. The first side portion and a second side portion are integrally formed with the base. The two side portions are respectively connected to the base along the longitudinal direction, and each side portion comprises two opposed side panels, two tapered corner portions opposed to each other, and a closure in a transverse direction. Each side panel is connected to the adjacent major wall along a transverse line, and the two opposed side panels are jointed to form the closure. At least one of the side portions may be substantially compacted and form a substantially flat transverse side wall.

Abstract: A metering system for handling product through a packaging operation comprising: a mechanism for transporting individual product units in discrete lanes to a staging area ahead of a subsequent processing operation; a stop for restraining the flow of product before it enters the subsequent processing operation; a mechanism for detecting when a predetermined quantity of product has accumulated in each lane of the staging area against the stop; and a mechanism for restraining by individual lane further quantities of product before they enter the staging area.

Abstract: A combination sealing and cutting device comprising: an elongated anvil having an elongated slot therein; an elongated blade having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving the blade toward and into the elongated slot to accomplish simultaneous sealing and cutting of overlying polymer films. According to various preferred embodiments, the combination sealing and cutting device further includes a pair of parallel flanges extending along both edges of the blade that serve to retain the blade; and film retaining beads along the longitudinal edges of the parallel flanges that serve to retain the plastic films being cut and sealed against the outer edges of the elongated slot.

Abstract: An adjustable lane guide system comprising: 1) first and second generally parallel and spaced apart support bars; 2) a plurality of lane guides generally perpendicular to the support bars; and 3) a plurality of adjustable attachment mechanisms joining the lane guides to the first and second support bars. Each of the adjustable attachment mechanisms comprises a bearing block that engages the support bars; a pair of opposing wings on either side of the bearing block also engaging the support bars and each having first and second ends, the first ends hingeably attached to the bearing block and the second ends flared by a spring located between the pair of opposed wings such that pressure applied to each of the second ends causes the wings to be drawn toward each other against the pressure of the spring thereby allowing the adjustment mechanisms to move laterally along the support bar so that the distance between adjacent lane guides can be changed along the first and second support bars.

Abstract: A splicing device comprising: an elongated anvil having an elongated slot therein; an elongated splicing head having a pair of spaced apart tips extending therefrom and having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving one of the tips toward and into the elongated slot to weld two overlying polymer films together and the other of the tips into cutting contact with a polymeric film from a spent roll of film. According to various preferred embodiments, the splicing device further includes a pair of retaining members on either side of the anvil that serve to retain films to be spliced in taut contact with the anvil during splicing, and a turret section for rotating full and spent rolls of polymeric film into position for continued operation and reloading.

Abstract: A product aligning system specially adapted for receiving and aligning product items in bulk quantity, includes a hopper for receiving masses of product items in bulk and including a hopper conveyor extending across the bottom of the hopper, a hopper nose conveyor for receiving product items conveyed by the hopper conveyor and extending outwardly from the hopper, and a scale conveyor for receiving items from the hopper nose conveyor. The hopper nose conveyor and scale conveyor each include powered rakes positioned above the item supporting surfaces of those conveyors such that substantially only a single layer of items passes therebeneath. The hopper nose and scale conveyors each include load sensing apparatus which detects an accumulation of product items on those conveyors and signals a computer control which slows the speeds of the hopper and hopper nose conveyors sufficiently to allow the accumulation of products to reduce.