Abstract: Provided is a flowback system and method. The flowback system, in one aspect, include a tank, a transfer pump, a low-pressure vent line coupled between a vent of the tank and a first flare tip, and a high-pressure gaseous hydrocarbon line coupled to a second flare tip. In accordance with yet one other aspect, the flowback system includes a control system including a sensor, a valve and a valve controller coupled to the valve, the valve of the control system coupled between the low-pressure vent line and the high-pressure gaseous hydrocarbon line, the control system configured to sense an unsafe system event and actuate the valve to supply high-pressure gaseous hydrocarbons from the high-pressure gaseous hydrocarbon line to the low-pressure vent line.

Abstract: The disclosure presents processes to improve the calibration of adjustable choke valves corresponding to a specific size of positive choke bean. Typically, manufacturers specify a position of the adjustable choke valve that corresponds to a specific choke bean size. Hydrocarbon fluid conditions and composition vary and subterranean formation characteristics vary which can lead to errors in the calibration. By comparing flow rate parameters of the hydrocarbon fluid flowing through the adjustable choke manifold and the positive choke manifold, errors in calibration can be detected and corrected. The factors involved with the hydrocarbon fluid and the error correction can be used to update a choke model. The choke model can then be used for future calibrations of the adjustable choke valve.