Patents by Inventor Mark P. Chapman

Mark P. Chapman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8950519
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments may include at least one stress relieving partition.
    Type: Grant
    Filed: September 16, 2011
    Date of Patent: February 10, 2015
    Assignee: US Synthetic Corporation
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20140366456
    Abstract: Methods of laser cutting polycrystalline diamond tables and polycrystalline diamond compacts are disclosed. Laser cutting of the polycrystalline diamond table provides an alternative to electrical-discharge machining (“EDM”), grinding with a diamond wheel, or lapping with a diamond wheel. Grinding or lapping with a diamond wheel is relatively slow and expensive, as diamond is used to remove a diamond material. EDM cutting of the polycrystalline diamond table is sometimes impractical or even impossible, particularly when the cobalt or other infiltrant or catalyst concentration within the polycrystalline diamond table is very low (e.g., in the case of a leached polycrystalline diamond table). As such, laser cutting provides a valuable alternative machining method that may be employed in various processes such as laser scribing, laser ablation, and laser lapping.
    Type: Application
    Filed: June 22, 2011
    Publication date: December 18, 2014
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett
  • Publication number: 20140367176
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments may include at least one stress relieving partition.
    Type: Application
    Filed: September 16, 2011
    Publication date: December 18, 2014
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20140367177
    Abstract: Embodiments of methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) by partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments including at least one stress relieving partition are also disclosed.
    Type: Application
    Filed: August 5, 2014
    Publication date: December 18, 2014
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 8784517
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) including a pre-sintered polycrystalline diamond (“PCD”) table that may exhibit a non-cylindrical-shaped geometry and/or may have been partially graphitized prior to bonding to a substrate in a high-pressure/high-temperature process (“HPHT”). The disclosed PDCs may be used in a variety of applications, such as rotary drill bits, mining tools, drill bits, bearing apparatuses, wire-drawing dies, machining equipment, and other articles and apparatuses.
    Type: Grant
    Filed: March 4, 2010
    Date of Patent: July 22, 2014
    Assignee: US Synthetic Corporation
    Inventors: Jair J. Gonzalez, David P. Miess, Mark P. Chapman, Steven L. Choate, D. Bart Crockett, Jeffery A. Gerber
  • Publication number: 20130156357
    Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.
    Type: Application
    Filed: March 28, 2012
    Publication date: June 20, 2013
    Applicant: US SYNTHETIC CORPORATION
    Inventors: S. Barrett Peterson, Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani