Abstract: In accordance with at least one aspect of this disclosure, a composite shaft includes a plurality of composite elements arranged about an axis to form a hollow shaft with at least one undulation. The plurality of composite elements incudes a first group of the composite elements arranged about the axis offset by an angle +? and a second group of the composite elements arranged about the axis offset by an angle ?? to form a web with the first group of composite elements. The first and second groups of the plurality of composite elements are configured to cooperate with one another to allow the hollow shaft to be flexible under axial load and stiff under rotational load.

Abstract: A foil journal bearing, having: a shaft; a top foil surrounding the shaft in a circumferential direction; a corrugated bump foil surrounding the top foil in the circumferential direction, wherein the corrugated bump foil includes a plurality of adjacent corrugations that each include sidewalls that extend from a radial inner end to a radial outer end of the corrugated bump foil; and a bearing sleeve surrounding the corrugated bump foil, wherein: at least one of the sidewalls of at least one of the corrugations includes an undulation disposed between the outer and inner radial ends of the sidewall; and the undulation is defined by an undulation outer end and an undulation inner end.

Abstract: A gas removal system includes an interior baffle with an outside surface having flow channels and a central fluid receiving chamber. A membrane fiber bundle with an inside surface is placed outwardly of the interior baffle. The member fiber bundle is formed of fibers that allow the passage of gas through an outer wall, but resist the passage of fluid with the inside surface of the fiber bundle partially contacting the outside surface of the baffle. The interior baffle and the fiber bundle extend between axial ends. A changed diameter portion is intermediate the axial ends wherein each of the outside surface of the interior baffle and the inside surface of the membrane fiber bundle change in diameter in a first direction and then return in a second direction changing diameter in an opposite radial direction from the first direction, and such that the changed diameter portion is intermediate the axial ends. A fuel system is also disclosed.

Abstract: A method of forming a joint between a composite component and a metallic component is disclosed. The method includes forming a first groove in an outer surface of the metallic component on a first end of the metallic component. The first groove extends circumferentially on the outer surface relative to a center axis of the metallic component, and the first groove extends radially inward from the outer surface relative the center axis. The method further includes inserting the first end of the metallic component into a first end of the composite component. A second groove on the composite component over the first groove of the metallic component such that the composite component extends radially inward into the first groove of the metallic component. A composite hoop reinforcement is then applied in the second groove in a circumferential direction and the composite component, and the composite hoop reinforcement are solidified.

Abstract: A metallic/composite joint includes a composite member and an insert located at least partially within the composite member. The composite member comprises a cylinder having an angled end extending along a centerline axis, an inner surface of the angled end oriented at a first angle relative to the centerline axis. The insert is located at least partially within the angled end and having an outer surface oriented at a second angle relative to the centerline axis. The first and second angles are oriented to reduce maximum shear stress in the composite member when the insert and composite member are in an installed position.

Abstract: A belt for an elevator system includes one or more tension members extending along a belt length, and a jacket at least partially encapsulating the one or more tension members. The jacket defines a traction surface configured to interface with a traction sheave of the elevator system, a back surface opposite the traction surface, and two edge surfaces extending between the traction surface and the back surface. The traction surface includes a convex shaped segment extending at least partially across the traction surface between the two edge surfaces.

Abstract: A flexible coupling includes a first flange and a second flange, wherein in a relaxed state the first flange and the second flange are each aligned along a longitudinal axis. A plurality of first coupling members extends from the first flange. Each first coupling member includes a first and second driving beam meeting at a first node to form a topologically triangular truss. A plurality of second coupling members extend from the second flange. Each second coupling member includes a first and second driven beam extending from the second flange and meeting at a second node to form a topologically triangular truss. The first node of each of the first coupling members is connected to the second node of a respective one of the second coupling members.

Abstract: A method for joining composite rods with tubular shape includes internal and external collars applied to the ends of the composite rod and deformed via unidirectional compressive load applied by a clamp in the radial direction of the composite rod cross-section. The resulting plastic deformation of the metal collars and composite rod interlock those components to support both compressive and tensile loads.

Abstract: A rotor includes a base member including a first side, a second side opposite the first side, and a central opening passing through the first side and the second side. The second side includes an outer circumferential edge having a first dimension and the central opening having an inner circumferential edge having a second dimension. A plurality of blades extend outwardly from the first side. The plurality of blades extend about the central opening. A fuse element is formed in the second side and extends along one of a radial direction and a circumferential direction. The fuse element has a length that is less than the first dimension.

Abstract: Apparatus and associated methods relate to control of flow of a fluid within a fluid conductor having fluid-impenetrable walls surrounding a lumen. The fluid impenetrable walls have a rigid portion, a thermally-deformable portion, and a thermal heater and/or cooler thermally coupled to the thermally-deformable portion. The thermally-deformable portion has a geometrical form that changes in response to changes in temperature of the thermally deformable portion. A flow controller receives a signal indicative of a desired flow rate and controls the thermal heater so as to cause the thermally-deformable portion to deform thereby controlling the fluid flow to the desired flow rate.

Abstract: A belt for an elevator system includes one or more tension members extending along a belt length, and a jacket at least partially encapsulating the one or more tension members. The jacket defines a traction surface configured to interface with a traction sheave of the elevator system, a back surface opposite the traction surface, and two edge surfaces extending between the traction surface and the back surface. The traction surface includes a convex shaped segment extending at least partially across the traction surface between the two edge surfaces.

Abstract: A method of testing a part includes placing a first member on a part to be tested. A second member is placed on an opposed surface of the part. One of the members has an ultrasonic transmitter and the other has an ultrasonic receiver. At least one of the members has at least one magnetic element and the other has at least one of a magnetic element or a ferromagnetic metallic element which is attracted to magnets. One of the members moves along the surface of the part such that magnetic attraction causes the other to move along the opposed surface of the part with the one of the members. A controller causes an ultrasonic signal to be sent from the transmitter through the part to be tested which is received by the receiver and then analyzed by an ultrasonic testing machine.

Abstract: A testing device includes a first member to be positioned on one surface of a part to be tested. A second member to be positioned on an opposed surface of the part to be tested. One of the first and second members have an ultrasonic transmitter and the other has an ultrasonic receiver. At least one of the first and second members have at least one magnetic element and the other of the first and second member have at least one magnetic or at least one ferromagnetic metallic element such that when one of the first and second members moves along the surface of the tested part the other of the first and second members will move along an opposed surface with the one of the members.

Abstract: A composite drive shaft includes a web-based body defining a longitudinal axis. The web-based body has a first composite layup end section, a second composite layup end section that is opposite to the first composite layup end section, a first spiral composite element extending between the first composite end section and the second composite layup end section, and a second spiral composite element extending between the first composite end section and the second composite layup end section. The first spiral composite element and the second composite spiral element are embedded into the first composite layup end section, and the second composite layup end section. The first composite spiral element and the second composite spiral element are arranged in a bi-directional orientation relative to the longitudinal axis. The first spiral composite element and the second spiral composite element are arranged at pre-determined angles and possess a uni-directional fiber-reinforced polymer-matrix composite structure.

Abstract: A flexible diaphragm coupler includes a flange having a central support and a flange element extending radially outwardly from the central support. The flange element includes a rim portion having an axially facing surface. The axially facing surface includes a plurality of interlock elements. A diaphragm member is disposed between the first flange and the second flange. The diaphragm member includes a diaphragm element. The diaphragm element includes a central support element and a disc member extending radially outwardly from the central support element. The disc member includes a rim element having an axially facing surface portion including a plurality of interlock members that connect with the plurality of interlock elements.

Abstract: A lavatory system includes a toilet having a front end, a back end, a top end, and a bottom end, and a tube having a first end coupled to the toilet toward the top end and a second end extending above the top end. The toilet includes a toilet bowl defined by the front end, the back end, the top end, and the bottom end, and a toilet seat coupled to the toilet bowl on the top end.

Abstract: A joint for a composite frame includes a first composite rod, a first shell abutting the first composite rod, a second shell abutting the first composite rod and disposed opposite the first shell relative to the first composite rod. The first and second shells are joined together such that composite rod is fixed therebetween. A method of forming joints of composite frame includes forming a composite frame by interconnecting a plurality of composite rods formed by an Automated Fiber Placement (AFP) manufacturing method around a mandrel, applying a first shell to the plurality of composite rods at a first location where composite rods are interconnected, applying a second shell at the first location opposite the first shell relative to the composite rods, and joining the first and second shells together with the composite rods at the first location disposed between the first and second shells.

Abstract: A rotor includes a base member including a first side, a second side opposite the first side, and a central opening passing through the first side and the second side. The second side includes an outer circumferential edge having a first dimension and the central opening having an inner circumferential edge having a second dimension. A plurality of blades extend outwardly from the first side. The plurality of blades extend about the central opening. A fuse element is formed in the second side and extends along one of a radial direction and a circumferential direction. The fuse element has a length that is less than the first dimension.

Abstract: A method of forming a degassing system includes the step of forming a bundle of hollow tube membrane members by wrapping hollow tube membrane members to form the bundle at a temperature above 100° F. (38° C.). Another method of forming a degassing system includes the step of the inserting bundle into an outer canister at a temperature above 100° F. (38° C.). A fuel supply system made by these methods is also disclosed.

Abstract: A drive shaft body has an axial cross-sectional shape, which includes a plurality of undulations increasing a drive shaft body diameter through an infinite number of diameters across at least 15% of an axial length between axial ends. There is at least one reinforcing belt associated with adjacent ones of the plurality of undulations. In another drive shaft, a drive shaft body has an axial cross-sectional shape which includes undulations increasing a drive shaft body diameter through an infinite number of diameters across at least 15% of an axial length between the axial ends. The undulations extend along a non-zero angle relative to a circumferential direction defined relative to a drive axis of the drive shaft, such that the undulations form a spiral with an intermediate smaller diameter spiral portion. There is at least one reinforcing belt associated with at least one of the undulations and the intermediate portion.