Abstract: A fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices or for a reformer, includes (a) a container defining a volume for holding a liquid fuel; (b) a wicking structure positioned within the volume and into which at least one portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping; (c) a retainer to hold the wicking structure in a desired orientation within the container; and (d) an outlet for the liquid fuel that is in communication with the wicking structure. A method of dispensing liquid fuel and a method of assembling a fuel cartridge are also disclosed.

Abstract: The present invention concerns a fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices in which the fuel reservoir can deliver the liquid fuel regardless of the orientation. The fuel reservoir comprises (a) a container defining a cavity for holding the liquid fuel; (b) a wicking structure positioned within the cavity and into which at least a portion of the liquid fuel wicks and from which said liquid fuel subsequently may be discharged or delivered, such as by pumping or wicking. The wicking structure is formed from a wicking material with a free rise wick height greater than at least one half of the longest dimension of the wicking structure. Among materials with such wicking capability are foams, matted, bundled or woven fibers and nonwoven fibers.

Abstract: A gas diffusion layer comprises a porous material and an electrically conductive material coating at least a portion of an external surface of the porous material, wherein the electrically conductive material comprises at least one inherently conductive polymer. When placed adjacent to or in contact with a cathode of a polymer electrolyte or proton exchange membrane (PEM) fuel cell, the gas diffusion layer helps deliver oxygen to the cathode. The gas diffusion layer may be placed adjacent to or in contact with an anode of a PEM fuel cell to help deliver hydrogen to the anode.

Abstract: A fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices or for a reformer, includes (a) a container defining a volume for holding a liquid fuel; (b) a wicking structure positioned within the volume and into which at least one portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping; (c) a retainer to hold the wicking structure in a desired orientation within the container; and (d) an outlet for the liquid fuel that is in communication with the wicking structure. A method of dispensing liquid fuel and a method of assembling a fuel cartridge are also disclosed.

Abstract: A fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices or for a reformer, includes (a) a container defining a volume for holding a liquid fuel; (b) a wicking structure positioned within the volume and into which at least one portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping; (c) a retainer to hold the wicking structure in a desired orientation within the container; and (d) an outlet for the liquid fuel that is in communication with the wicking structure. A method of dispensing liquid fuel and a method of assembling a fuel cartridge are also disclosed.

Abstract: Water recovery in direct liquid fuel cells, particularly direct methanol fuel cells, is accomplished by incorporating a capillarity structure composed of a capillarity material, which may be a composite material, adjacent to the cathode. The capillarity material has a free rise wick height of at least one half its longest dimension. The capillarity materials may be selected from foams, matted fibers, bundled fibers, woven fibers and nonwoven fibers. In one embodiment, holes or perforations are formed through the thickness of the sheet, and a conductive layer is adjacent to, adhered to or coated on at least one surface of the capillarity material. To recycle water, a second capillarity structure of capillarity material is incorporated adjacent to the anode, and a liquid flow path is provided between the first and second capillarity structures. The absorbed water flows through the liquid flow path, is mixed with fuel and introduced to the second capillarity structure adjacent to the anode.

Abstract: A gas diffusion layer for a fuel cell is formed from a porous material, which porous material comprises a solid matrix and interconnected pores or interstices therethrough that has at least one external surface and internal surfaces, wherein at least a portion of the at least one external surface is coated with one or more layers of at least one electrically conductive material. The electrically conductive material preferably has a resistivity less than 20 ohm-cm. Exemplary electrically conductive materials used for coating are metals, such as nickel, gold, platinum, cobalt, chromium, copper, indium, aluminum, titanium, zirconium, metal alloys of such materials, salts of such materials, and mixtures thereof, and amorphous carbon or graphite. A single or a series of multiple discrete conductive coating layers may be applied to the foam strands using coating methods such as electroplating, electroless plating, plasma vapor deposition, sputtering, arc forming, dipping and painting.

Abstract: The present invention concerns a fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices in which the fuel reservoir can deliver the liquid fuel regardless of the orientation. The fuel reservoir comprises (a) a container defining a cavity for holding the liquid fuel; (b) a wicking structure positioned within the cavity and into which at least a portion of the liquid fuel wicks and from which said liquid fuel subsequently may be discharged or delivered, such as by pumping or wicking. The wicking structure is formed from a wicking material with a free rise wick height greater than at least one half of the longest dimension of the wicking structure. Among materials with such wicking capability are foams, matted, bundled or woven fibers and nonwoven fibers.

Abstract: A fuel reservoir for a liquid fuel cell particularly useful for portable electronic devices or for a reformer, includes (a) a container defining a volume for holding a liquid fuel; (b) a wicking structure positioned within the volume and into which at least one portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping; (c) a retainer to hold the wicking structure in a desired orientation within the container; and (d) an outlet for the liquid fuel that is in communication with the wicking structure. A method of dispensing liquid fuel and a method of assembling a fuel cartridge are also disclosed.

Abstract: A fuel delivery system for a liquid fuel cell particularly useful for portable electronic devices includes (a) a container defining a volume for holding a liquid fuel; (b) a reservoir structure positioned within the volume and into which at least a portion of the liquid fuel wicks and from which said liquid fuel subsequently may be metered, such as by pumping. The reservoir structure is formed from a material with a free rise wick height greater than at least one half of the longest dimension of the reservoir structure. Among materials with such wicking capability are foams, bundled fibers and nonwoven fibers, including particularly felted and unfelted reticulated polyurethane foams. The container may have a generally flat and thin profile, formed as a pouch or envelope with substantially planar top and bottom faces of flexible film material, such that the container holding the reservoir structure and filled with liquid fuel can be bent or shaped.

Abstract: Water recovery in direct liquid fuel cells, particularly direct methanol fuel cells, is accomplished by incorporating a reservoir structure composed of a wicking material, which may be a composite material, adjacent to the cathode. The wicking material has a free rise wick height of at least one half its longest dimension. The wicking materials may be selected from foams, bundled fibers and nonwoven fibers. In one embodiment, holes or perforations are formed through the thickness of the sheet, and a conductive layer is adjacent to, adhered to or coated on at least one surface of the wicking material. To recycle water, a second reservoir structure of wicking material is incorporated adjacent to the anode, and a liquid flow path is provided between the first and second reservoir structures. The absorbed water flows through the liquid flow path, is mixed with fuel and introduced to the second reservoir structure adjacent to the anode.

Abstract: Copolymer DMC-catalyzed polyoxypropylene polyols which exhibit processing latitude similar to base-catalyzed copolymer analogs and base-catalyzed homopolyoxypropylene analogs may be prepared by oxyalkylation with a mixture of propylene oxide and ethylene oxide such that a finite ethylene oxide content is maintained in the oxyalkylation reactor for the most substantial part of the oxyalkylation, the polyoxypropylene polyol having randomly distributed oxyethylene moieties which constitute 1.5 weight percent or more of the polyol product.

Abstract: Molded polyurethane seating foams exhibiting low resonant frequencies and low ball rebound are produced by reacting an isocyanate-terminated prepolymer prepared from a polyol component comprising in major part one or more low intrinsic unsaturation substantially polyoxypropylene polyols and/or polymer polyols with a blowing/chain extending stream comprising water and optionally amines and alkanolamines.

Abstract: Copolymer DMC-catalyzed polyoxypropylene polyols which exhibit processing latitude similar to base-catalyzed copolymer analogs and homopolyoxypropylene analogs may be prepared by oxyalkylation with a mixture of propylene oxide and ethylene oxide such that a finite ethylene oxide content is maintained in the oxyalkylation reactor for the most substantial part of the oxyalkylation, the polyoxypropylene polyol having randomly distributed oxyethylene moieties which constitute 1.5 weight percent or more of the polyol product. Block copolymer polyols having external blocks containing lesser oxyethylene content than internal blocks and bicompositional compositions containing discrete multimodal and dissimilar and optionally multimodal polyols produced by a continuous addition of starter process are useful as polyols exhibiting greater processing latitude.

Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.

Abstract: Cold molded flexible polyurethane foams may be prepared from low primary hydroxyl Polyoxyalkylene polyols when polyoxyalkylene polyols having an unsaturation of 0.02 meq/g or less provide the substantial portion of the polyol component.

Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.