Patents by Inventor Mark S. Bunker

Mark S. Bunker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10086596
    Abstract: An apparatus for forming a material layer onto a form tool may include at least one nosepiece configured to laterally sweep a ply carrier onto a form tool contour. The apparatus may include a pair of tension arms configured to support opposing lateral sides of a ply carrier having a material layer mounted to a lower surface thereof. The apparatus may include one or more actuators configured to position the tension arms during forming of the ply carrier to the form tool contour. The one or more actuators may be configured to sense and control lateral tension in the ply carrier during forming of the ply carrier to the form tool contour.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: October 2, 2018
    Assignee: The Boeing Company
    Inventors: Matthew R. Desjardien, Blake Rafferty, Michael Karas, Mark S. Bunker, Erik Lund, Garrett C. Hanson, Stephen G. Holley, Benjamin B. Lee, John D. O'Connell, John D. Morris, Derek J. Flolid, Bruce S. Howard, Mark C. Boberg, Eric J. Walker, Silas L. Studley, Derek Willis
  • Publication number: 20160263879
    Abstract: An apparatus for forming a material layer onto a form tool may include at least one nosepiece configured to laterally sweep a ply carrier onto a form tool contour. The apparatus may include a pair of tension arms configured to support opposing lateral sides of a ply carrier having a material layer mounted to a lower surface thereof. The apparatus may include one or more actuators configured to position the tension arms during forming of the ply carrier to the form tool contour. The one or more actuators may be configured to sense and control lateral tension in the ply carrier during forming of the ply carrier to the form tool contour.
    Type: Application
    Filed: March 12, 2015
    Publication date: September 15, 2016
    Inventors: Matthew R. Desjardien, Blake Rafferty, Michael Karas, Mark S. Bunker, Erik Lund, Garrett C. Hanson, Stephen G. Holley, Benjamin B. Lee, John D. O'Connell, John D. Morris, Derek J. Flolid, Bruce S. Howard, Mark C. Boberg, Eric J. Walker, Silas L. Studley, Derek Willis
  • Patent number: 8272419
    Abstract: An apparatus for supplying one or more strands of a relatively wide tape to a high-speed graphite tape laminating machine may include a tape supply reel and a backing paper take-up reel rotatably mounted on the machine, a dancer roller mounted on the machine for lateral movement thereon, and a mechanism for actively controlling the rotation of the tape supply and backing paper take-up reels and the lateral movement of the dancer roller relative to the support frame such that the respective tensions in the tapes are maintained substantially constant during both an on-the-fly tape add operation and an on-the-fly tape cut operation of the laminating machine.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: September 25, 2012
    Assignee: The Boeing Company
    Inventors: Thomas J. Hagman, Mark S. Bunker
  • Publication number: 20110114265
    Abstract: An apparatus for supplying one or more strands of a relatively wide tape to a high-speed graphite tape laminating machine may include a tape supply reel and a backing paper take-up reel rotatably mounted on the machine, a dancer roller mounted on the machine for lateral movement thereon, and a mechanism for actively controlling the rotation of the tape supply and backing paper take-up reels and the lateral movement of the dancer roller relative to the support frame such that the respective tensions in the tapes are maintained substantially constant during both an on-the-fly tape add operation and an on-the-fly tape cut operation of the laminating machine.
    Type: Application
    Filed: January 24, 2011
    Publication date: May 19, 2011
    Applicant: THE BOEING COMPANY
    Inventors: Thomas J. Hagman, Mark S. Bunker
  • Patent number: 7922856
    Abstract: An apparatus for supplying one or more strands of a relatively wide tape to a high-speed graphite tape laminating machine may include a tape supply reel and a backing paper take-up reel rotatably mounted on the machine, a dancer roller mounted on the machine for lateral movement thereon, and a mechanism for actively controlling the rotation of the tape supply and backing paper take-up reels and the lateral movement of the dancer roller relative to the support frame such that the respective tensions in the tapes are maintained substantially constant during both an on-the-fly tape add operation and an on-the-fly tape cut operation of the laminating machine.
    Type: Grant
    Filed: January 2, 2008
    Date of Patent: April 12, 2011
    Assignee: The Boeing Company
    Inventors: Thomas J. Hagman, Mark S. Bunker
  • Publication number: 20090166467
    Abstract: An apparatus for supplying one or more strands of a relatively wide tape to a high-speed graphite tape laminating machine may include a tape supply reel and a backing paper take-up reel rotatably mounted on the machine, a dancer roller mounted on the machine for lateral movement thereon, and a mechanism for actively controlling the rotation of the tape supply and backing paper take-up reels and the lateral movement of the dancer roller relative to the support frame such that the respective tensions in the tapes are maintained substantially constant during both an on-the-fly tape add operation and an on-the-fly tape cut operation of the laminating machine.
    Type: Application
    Filed: January 2, 2008
    Publication date: July 2, 2009
    Inventors: Thomas J. Hagman, Mark S. Bunker