Abstract: An opto-coupler includes a housing having end walls configured to have high-voltage (HV) input and output conductors protruding therethrough. The opto-coupler also includes at least one light emitting diode (LED) mounted to the housing and configured to activate the HV diode to pass electrical current by emitting light toward the HV diode. At least one press-fit end cap is configured to provide a press-fit seal either between the HV input conductor and the input end wall or between the HV output conductor and the output end wall. The press-fit end cap is configured to protect the LED from damage by shaping an electric field between the HV input or output conductor and the LED. Embodiments enable compact opto-coupler sizes with high-voltage ratings, such as 8 kV or 15 kV. Electrical current transfer ratios may be much higher than in existing opto-couplers.

Abstract: An opto-coupler includes a housing having end walls configured to have high-voltage (HV) input and output conductors protruding therethrough. The opto-coupler also includes at least one light emitting diode (LED) mounted to the housing and configured to activate the HV diode to pass electrical current by emitting light toward the HV diode. At least one press-fit end cap is configured to provide a press-fit seal either between the HV input conductor and the input end wall or between the HV output conductor and the output end wall. The press-fit end cap is configured to protect the LED from damage by shaping an electric field between the HV input or output conductor and the LED. Embodiments enable compact opto-coupler sizes with high-voltage ratings, such as 8 kV or 15 kV. Electrical current transfer ratios may be much higher than in existing opto-couplers.

Abstract: A method for producing an electrical feedthru wherein a thin liquid conductive film is deposited into a shallow trough of an insulating machinable substrate. The conductive film and substrate are fired and then the resulting bound composite is ground flush with the adjacent surface of the insulating machinable substrate. The surface cohesion of the fired composite, and the resulting high quality surface finish of the grinding operation, combined with an elastomeric seal, create low leakage barriers capable of supporting a pressure differential while allowing isolated electrical conduction across a pressure or vacuum envelope. The method produces a space saving feedthru which allows a high signal line density in a limited space, is relatively simple to assemble, allows for disassembly rework, can be ‘designed into’ unique geometries of varied applications, and which has a single O-ring sealing across all traces.

Abstract: A method for producing an electrical feedthru wherein a thin liquid conductive film is deposited into a shallow trough of an insulating machinable substrate. The conductive film and substrate are fired and then the resulting bound composite is ground flush with the adjacent surface of the insulating machinable substrate. The surface cohesion of the fired composite, and the resulting high quality surface finish of the grinding operation, combined with an elastomeric seal, create low leakage barriers capable of supporting a pressure differential while allowing isolated electrical conduction across a pressure or vacuum envelope. The method produces a space saving feedthru which allows a high signal line density in a limited space, is relatively simple to assemble, allows for disassembly rework, can be ‘designed into’ unique geometries of varied applications, and which has a single 0-ring sealing across all traces.

Abstract: A method for producing an electrical feedthru wherein a thin liquid conductive film is deposited into a shallow trough of an insulating machinable substrate. The conductive film and substrate are fired and then the resulting bound composite is ground flush with the adjacent surface of the insulating machinable substrate. The surface cohesion of the fired composite, and the resulting high quality surface finish of the grinding operation, combined with an elastomeric seal, create low leakage barriers capable of supporting a pressure differential while allowing isolated electrical conduction across a pressure or vacuum envelope. The method produces a space saving feedthru which allows a high signal line density in a limited space, is relatively simple to assemble, allows for disassembly rework, can be ‘designed into’ unique geometries of varied applications, and which has a single O-ring sealing across all traces.