Abstract: A configuration of a plurality of elongate, axially-magnetized curvilinear permanent magnets having high length to cross-section ratio, produced, for example, by the PM-Wire manufacturing process, that produce an electric machine permanent magnet rotor structure with a very low intrinsic demagnetizing field, allowing for operation at high temperature, at high RPM, or enabling use of permanent magnets comprising low coercivity magnetic materials. Exemplary embodiments of two-pole, four-pole, six-pole and eight-pole rotor permanent magnet configurations for single and dual rotor applications. The novel configuration of axially-magnetized curvilinear permanent magnets reduces demagnetization at high temperature, increases electric machine power density, reduces weight by eliminating the need for back iron, increases motor reliability, reduces manufacturing costs, and enables higher electric motor torque and electric generators.

Abstract: A configuration of a plurality of elongate, axially-magnetized curvilinear permanent magnets having high length to cross-section ratio, produced, for example, by the PM-Wire manufacturing process, that produce an electric machine permanent magnet rotor structure with a very low intrinsic demagnetizing field, allowing for operation at high temperature, at high RPM, or enabling use of permanent magnets comprising low coercivity magnetic materials. Exemplary embodiments of two-pole, four-pole, six-pole and eight-pole rotor permanent magnet configurations for single and dual rotor applications. The novel configuration of axially-magnetized curvilinear permanent magnets reduces demagnetization at high temperature, increases electric machine power density, reduces weight by eliminating the need for back iron, increases motor reliability, reduces manufacturing costs, and enables higher electric motor torque and electric generators.

Abstract: A configuration of a plurality of elongate, axially-magnetized curvilinear permanent magnets having high length to cross-section ratio, produced, for example, by the PM-Wire manufacturing process, that produce an electric machine permanent magnet rotor structure with a very low intrinsic demagnetizing field, allowing for operation at high temperature, at high RPM, or enabling use of permanent magnets comprising low coercivity magnetic materials. Exemplary embodiments of two-pole, four-pole, six-pole and eight-pole rotor permanent magnet configurations for single and dual rotor applications. The novel configuration of axially-magnetized curvilinear permanent magnets reduces demagnetization at high temperature, increases electric machine power density, reduces weight by eliminating the need for back iron, increases motor reliability, reduces manufacturing costs, and enables higher electric motor torque and electric generators.

Abstract: A method for continuous manufacture of permanent magnets. A material sheet is formed into an open tube, having a lengthwise opening. Magnetic powder may be poured into the lengthwise opening on a continuous basis. The tube opening is then formed closed and sealed. The magnetic powder is magnetically pre-aligned by subjecting it to a first magnetic field. The tube containing the powder may be compressed into a desired shape, forming an elongated permanent magnet. After compression, the elongated magnet is magnetized by a second magnetic field in two-step process, wherein the elongated permanent magnet is subjected to a magnetic field from first magnetizing coil that is pulsed with a first electric current in a first direction, followed by a second magnetizing coil being pulsed with a second magnetizing electric current in a second direction. The elongated magnet may be formed into any arbitrary shape, such as a ring or coil.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method provides a first insulative layer tubular in shape and including a surface along which a conductor segment may be positioned. A channel formed in the surface of the insulative layer defines a first conductor path and includes a surface of first contour in cross section along a first plane transverse to the conductor path. A segment of conductor having a surface of second contour in cross section is positioned at least partly in the channel and extends along the conductor path. Along the first plane, contact between the conductor surface of second contour and the channel surface of first contour includes at least two separate regions of contact.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method provides a first insulative layer tubular in shape and including a surface along which a conductor segment may be positioned. A channel formed in the surface of the insulative layer defines a first conductor path and includes a surface of first contour in cross section along a first plane transverse to the conductor path. A segment of conductor having a surface of second contour in cross section is positioned at least partly in the channel and extends along the conductor path. Along the first plane, contact between the conductor surface of second contour and the channel surface of first contour includes at least two separate regions of contact.

Abstract: A segment of a structure mitigates flow of fluid therethrough. In one embodiment the segment includes an opening for the fluid flow and the modified structure may include a ferromagnetic wall defining the opening and a plurality of permanently magnetized particles. Some of the permanently magnetized particles are attached to the wall by magnetic forces. A system is also provided for injecting magnetic particles into a cavity to impede movement of fluid through the cavity. A method is also described for mitigating a flow of fluid through an opening in a wall. In one embodiment, the method includes positioning a plurality of first magnetic particles along the wall and about the opening and attaching a plurality of second magnetic particles to the first magnetic particles wherein some of the second magnetic particles collectively extend across the opening to cover the opening.

Abstract: A segment of a structure mitigates flow of fluid therethrough. In one embodiment the segment includes an opening for the fluid flow and the modified structure may include a ferromagnetic wall defining the opening and a plurality of permanently magnetized particles. Some of the permanently magnetized particles are attached to the wall by magnetic forces. A system is also provided for injecting magnetic particles into a cavity to impede movement of fluid through the cavity. A method is also described for mitigating a flow of fluid through an opening in a wall. In one embodiment, the method includes positioning a plurality of first magnetic particles along the wall and about the opening and attaching a plurality of second magnetic particles to the first magnetic particles wherein some of the second magnetic particles collectively extend across the opening to cover the opening.

Abstract: A segment of a structure mitigates flow of fluid therethrough. In one embodiment the segment includes an opening for the fluid flow and the modified structure may include a ferromagnetic wall defining the opening and a plurality of permanently magnetized particles. Some of the permanently magnetized particles are attached to the wall by magnetic forces. A system is also provided for injecting magnetic particles into a cavity to impede movement of fluid through the cavity. A method is also described for mitigating a flow of fluid through an opening in a wall. In one embodiment, the method includes positioning a plurality of first magnetic particles along the wall and about the opening and attaching a plurality of second magnetic particles to the first magnetic particles wherein some of the second magnetic particles collectively extend across the opening to cover the opening.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method provides a first insulative layer tubular in shape and including a surface along which a conductor segment may be positioned. A channel formed in the surface of the insulative layer defines a first conductor path and includes a surface of first contour in cross section along a first plane transverse to the conductor path. A segment of conductor having a surface of second contour in cross section is positioned at least partly in the channel and extends along the conductor path. Along the first plane, contact between the conductor surface of second contour and the channel surface of first contour includes at least two separate regions of contact.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method provides a first insulative layer tubular in shape and including a surface along which a conductor segment may be positioned. A channel formed in the surface of the insulative layer defines a first conductor path and includes a surface of first contour in cross section along a first plane transverse to the conductor path. A segment of conductor having a surface of second contour in cross section is positioned at least partly in the channel and extends along the conductor path. Along the first plane, contact between the conductor surface of second contour and the channel surface of first contour includes at least two separate regions of contact.

Abstract: A segment of a structure mitigates flow of fluid therethrough. In one embodiment the segment includes an opening for the fluid flow and the modified structure may include a ferromagnetic wall defining the opening and a plurality of permanently magnetized particles. Some of the permanently magnetized particles are attached to the wall by magnetic forces. A system is also provided for injecting magnetic particles into a cavity to impede movement of fluid through the cavity. A method is also described for mitigating a flow of fluid through an opening in a wall. In one embodiment, the method includes positioning a plurality of first magnetic particles along the wall and about the opening and attaching a plurality of second magnetic particles to the first magnetic particles wherein some of the second magnetic particles collectively extend across the opening to cover the opening.

Abstract: A segment of a structure mitigates flow of fluid therethrough. In one embodiment the segment includes an opening for the fluid flow and the modified structure may include a ferromagnetic wall defining the opening and a plurality of permanently magnetized particles. Some of the permanently magnetized particles are attached to the wall by magnetic forces. A system is also provided for injecting magnetic particles into a cavity to impede movement of fluid through the cavity. A method is also described for mitigating a flow of fluid through an opening in a wall. In one embodiment, the method includes positioning a plurality of first magnetic particles along the wall and about the opening and attaching a plurality of second magnetic particles to the first magnetic particles wherein some of the second magnetic particles collectively extend across the opening to cover the opening.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method includes providing a first insulative layer having a curved surface along which a conductor segment may be positioned, and forming a channel in the insulative layer, which defines a first conductor path. The channel includes first and second opposing channel surfaces each extending from the surface of the insulative layer into the insulative layer and a third channel surface extending between the first and second channel surfaces. Each of the first and second channel surfaces includes a substantially flat surface portion with the surface portion of the first channel surface parallel with the surface portion of the second channel surface. A first segment of conductor is placed in the channel.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method includes providing a first insulative layer having a curved surface along which a conductor segment may be positioned, and forming a channel in the insulative layer, which defines a first conductor path. The channel includes first and second opposing channel surfaces each extending from the surface of the insulative layer into the insulative layer and a third channel surface extending between the first and second channel surfaces. Each of the first and second channel surfaces includes a substantially flat surface portion with the surface portion of the first channel surface parallel with the surface portion of the second channel surface. A first segment of conductor is placed in the channel.

Abstract: A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method provides a first insulative layer tubular in shape and including a surface along which a conductor segment may be positioned. A channel formed in the surface of the insulative layer defines a first conductor path and includes a surface of first contour in cross section along a first plane transverse to the conductor path. A segment of conductor having a surface of second contour in cross section is positioned at least partly in the channel and extends along the conductor path. Along the first plane, contact between the conductor surface of second contour and the channel surface of first contour includes at least two separate regions of contact.