Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.

Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.

Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.

Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.

Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.

Abstract: A process for continuously removing water in situ from an oxidative esterification reaction is provided. The process includes (a) conducting a first oxidative esterification reaction in a first reactor or reaction zone, wherein the total number of reactors or reaction zones is n and n is at least 2; (b) removing a crude product stream from the first reactor or reaction zone; (c) introducing the crude product stream to a distillation column to generate a column overheads stream and a column bottoms stream; (d) passing a portion of the columns bottoms stream to the product recovery zone; and (e) passing a portion of the column overheads stream to a subsequent reactor or reaction zone. Steps (a)-(e) can be repeated.

Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.

Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.

Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.

Abstract: A process for removing water from an oxidative esterification reactor includes (a) conducting an oxidative esterification reaction in a reactor; (b) removing a crude product stream from the reactor; (c) passing a first portion of the crude product stream directly to a product recovery zone; (d) introducing a second portion of the crude product stream to a distillation column to generate a column overheads stream and a column bottoms stream; (e) passing at least a portion of the columns bottoms stream to the product recovery zone; and (f) recycling a recycle stream comprising at least a portion of the overheads stream to the reactor; wherein the recycle stream contains less than 1 weight percent (wt %) water based on the total weight of the recycle stream, wherein the weight ratio of the first portion to the second portion is at least 1:10, and wherein the amount of the recycle stream recycled to the reactor is such that the reactor contains less than or equal to 2.

Abstract: A process for preparing dry methacrolein, and a process for producing methyl methacrylate are disclosed.

Abstract: A process for continuously removing water in situ from an oxidative esterification reaction includes (a) conducting a first oxidative esterification reaction in a first reactor or reaction zone, wherein the total number of reactors or reaction zones is n and n is at least 2; (b) removing a crude product stream from the first reactor or reaction zone; (c) introducing the crude product stream to a distillation column to generate a column overheads stream and a column bottoms stream; (d) passing at least a portion of the columns bottoms stream to the product recovery zone; and (e) passing at least a portion of the column overheads stream to a subsequent reactor or reaction zone; and (f) repeating steps (a)-(e) for each subsequent reactor or reaction zone such that the number of distillation columns less than n, and wherein the at least a portion of the column overheads stream contains less than 1 weight percent (wt %) water based on the total weight of the at least a portion of the column overheads stream.

Abstract: A process for removing water from an oxidative esterification reactor includes (a) conducting an oxidative esterification reaction in a reactor; (b) removing a crude product stream from the reactor; (c) passing a first portion of the crude product stream directly to a product recovery zone; (d) introducing a second portion of the crude product stream to a distillation column to generate a column overheads stream and a column bottoms stream; (e) passing at least a portion of the columns bottoms stream to the product recovery zone; and (f) recycling a recycle stream comprising at least a portion of the overheads stream to the reactor; wherein the recycle stream contains less than 1 weight percent (wt %) water based on the total weight of the recycle stream, wherein the weight ratio of the first portion to the second portion is at least 1:10, and wherein the amount of the recycle stream recycled to the reactor is such that the reactor contains less than or equal to 2.

Abstract: Hydroxycarboxylic acids, e.g., 3-hydroxypropionic acid, and/or their ammonium salts are dehydrated to their corresponding unsaturated carboxylic acids, e.g., acrylic acid, by a process that uses a catalyst comprising ammonium bisulfate. The use of ammonium bisulfate reduces or eliminates the problems associated with processes that use sulfuric acid as a dehydrating catalyst, e.g, excess sulfuric acid consumption and/or recovery.

Abstract: Hydroxycarboxylic acids, e.g., 3-hydroxypropionic acid, and/or their ammonium salts are dehydrated to their corresponding unsaturated carboxylic acids, e.g., acrylic acid, by a process that uses a catalyst comprising ammonium bisulfate. The use of ammonium bisulfate reduces or eliminates the problems associated with processes that use sulfuric acid as a dehydrating catalyst, e.g, excess sulfuric acid consumption and/or recovery.

Abstract: A process for preparing dry methacrolein, and a process for producing methyl methacrylate are disclosed.

Abstract: Alkenes, unsaturated saturated carboxylic acids, saturated carboxylic acids and their higher analogues are prepared cumulatively from corresponding alkanes utilizing using a multi-staged catalyst system and a multi-stage process which comprises steam cracking of alkanes to corresponding alkenes at flame temperatures and at short contact times in combination with one or more oxidation catalysts for catalytically converting the corresponding alkenes to further corresponding oxygenated products using short contact time reactor conditions.

Abstract: An improved process for the production of unsaturated carboxylic acids and unsaturated nitrites from their corresponding C3 to C5 alkanes, or mixtures of C3 to C5 alkanes and alkenes, that involves a multi-stage reaction system which employs both separation of the oxidation product from one or more intermediate effluent streams, as well as feeding additional oxygen to reaction zones subsequent to the first reaction zone.

Abstract: Alkenes, unsaturated saturated carboxylic acids, saturated carboxylic acids and their higher analogues are prepared directly from corresponding alkanes utilizing using a mixed bed catalyst at flame temperatures in a short contact time reactor.