Abstract: A low energy stepper motor driven actuator that eliminates the need for a position sensor is provided. The stepper motor rotates a cam in a control piston valve. The cam rotation increases the gap between the cam and nozzle on one side of the cam and decreases the gap between the cam and nozzle on the other side. The gap differences affect the pressures on the control piston ends, which forces the piston in the direction that will re-equalize the cam-nozzle gaps. As a result, piston moves to a position such that the head or rod of the actuator piston receives high pressure flow, thereby moving the actuator. Movement of the actuator rod provides mechanical feedback to the cam, causing the cam to move back to its mechanical null position.

Abstract: A low energy stepper motor driven fuel metering valve (FMV) that eliminates the need for a position sensor is provided. The stepper motor rotates a cam that replaces the flapper valve used in conventional systems. The cam rotation increases the gap between the cam and nozzle on one side of the cam and decreases the gap between the cam and nozzle on the other side. The gap differences affect the pressures on the spool piston ends, which forces the piston in the direction that will re-equalize the cam-nozzle gaps. As a result, the relatively low energy stepper motor controls the relatively high energy hydromechanical system via the dual cam-nozzle-orifice system. The cam is precision machined and assures stroke/degree gain accuracy. The hydraulic system assures the piston tracks the cam essentially perfectly except for the effects of piston stiction forces.