Patents by Inventor Mark Spruce

Mark Spruce has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250129751
    Abstract: A gas turbine engine for an aircraft comprising an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor. A fan located upstream of the engine core, the fan comprising a plurality of fan blades and having a fan diameter and a gearbox arranged to receive an input from the core shaft and to output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, thereby defining a gear ratio. The gearbox being an epicyclic gearbox. A gearbox diameter is defined as the pitch circle diameter of the ring gear; and a geared-fan value defined by a product of the fan diameter and gear ratio, which are divided by the gearbox diameter, being greater than 12.
    Type: Application
    Filed: December 20, 2024
    Publication date: April 24, 2025
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Publication number: 20250092799
    Abstract: A shaft for a gas turbine engine includes a composite tube including a plurality of grooves extending along a longitudinal axis of the shaft. The shaft has a load fuse mechanism that has at least one metallic coupling that has a plurality of splines extending along the longitudinal axis of the shaft. Each of the plurality of splines is received within and engages with a corresponding groove of the composite tube to form a preloaded interference fit between the load fuse mechanism and the composite tube. The at least one metallic coupling includes a first portion defining a first diameter and a second portion extending from the first portion along the longitudinal axis. The second portion defines a second diameter that is greater than the first diameter. The second portion has a smooth annular outer surface devoid of any splines.
    Type: Application
    Filed: August 26, 2024
    Publication date: March 20, 2025
    Applicant: ROLLS-ROYCE plc
    Inventors: Russell ADKINS, Mark SPRUCE, Christopher D. JONES, Stephen C. DREW
  • Publication number: 20250067220
    Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Application
    Filed: November 14, 2024
    Publication date: February 27, 2025
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Patent number: 12221929
    Abstract: A gas turbine engine for an aircraft includes an engine core with a turbine, a compressor, and a core shaft connecting the turbine and compressor; a fan upstream of the engine core including a plurality of fan blades; and a gearbox that receives an input from a gearbox input shaft portion of the core shaft and outputs drive to a fan shaft so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox including a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon, and wherein the sun gear receives input from the core shaft. At cruise conditions the product of the torque on the core shaft and radial bending stiffness or tilt stiffness of the gearbox input shaft portion is within a specified range.
    Type: Grant
    Filed: August 24, 2023
    Date of Patent: February 11, 2025
    Assignee: ROLLS-ROYCE plc
    Inventor: Mark Spruce
  • Patent number: 12215632
    Abstract: A gas turbine engine for an aircraft configured with an engine core that has a turbine, a compressor, and a core shaft connecting the turbine to the compressor. A fan located upstream of the engine core, that has a plurality of fan blades. A gearbox arranged to receive an input from the core shaft and to output to the fan so as to drive the fan at a lower rotational speed than the core shaft. The gearbox being an epicyclic gearbox having a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The gearbox having an overall gear mesh stiffness, and wherein the overall gear mesh stiffness of the gearbox is greater than or equal to 1.05×109 N/m and less than or equal to 8.0×109 N/m.
    Type: Grant
    Filed: October 27, 2023
    Date of Patent: February 4, 2025
    Assignee: ROLLS-ROYCE PLC
    Inventor: Mark Spruce
  • Publication number: 20250035050
    Abstract: Gas turbine engine for aircraft includes: an engine core including a turbine, compressor, and core shaft connecting the turbine to the compressor; a fan located upstream of the core; a gearbox; and a gearbox support arranged to at least partially support the gearbox. The fan has a mass in a range of 150 kg to 1200 kg. A moment of inertia of the fan is greater than or equal to 7.40×107 kgmm2. A radial bending stiffness to moment of inertia ratio of: the ? radial ? bending ? stiffness ? of ? at ? least ? one ? of the ? fan ? shaft ? at ? the ? output ? of ? the ? gearbox and ? the ? gearbox ? support the ? moment ? of ? inertia ? of ? the ? fan may be greater than or equal to 2.5×10?2 Nkg?1 m?1 mm?2.
    Type: Application
    Filed: February 6, 2024
    Publication date: January 30, 2025
    Applicant: Rolls-Royce plc
    Inventor: Mark SPRUCE
  • Publication number: 20250035051
    Abstract: A gas turbine engine configured with an engine core. A fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox arranged to receive an input from the core shaft and to output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft. The gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted, the planet carrier having an effective linear torsional stiffness and the gearbox having a gear mesh stiffness between the planet gears and the ring gear. Additionally, the product of the effective linear torsional stiffness of the planet carrier and the gear mesh stiffness between the planet gears and the ring gear is greater than or equal to 5.0×1018 N2m?2.
    Type: Application
    Filed: October 11, 2024
    Publication date: January 30, 2025
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Publication number: 20240426252
    Abstract: A gas turbine engine for an aircraft including: an engine core including a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan including a plurality of fan blades; a gearbox that can receive an input from the core shaft, and can output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft; and a fan shaft mounting structure arranged to mount the fan shaft within the engine, the fan shaft mounting structure including at least two supporting bearings connected to the fan shaft.
    Type: Application
    Filed: September 10, 2024
    Publication date: December 26, 2024
    Applicant: ROLLS-ROYCE PLC
    Inventor: Mark SPRUCE
  • Patent number: 12173661
    Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Grant
    Filed: November 13, 2023
    Date of Patent: December 24, 2024
    Assignee: ROLLS-ROYCE plc
    Inventor: Mark Spruce
  • Patent number: 12116938
    Abstract: A gas turbine engine for an aircraft including: an engine core including a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan including a plurality of fan blades; a gearbox that can receive an input from the core shaft, and can output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft; and a fan shaft mounting structure arranged to mount the fan shaft within the engine, the fan shaft mounting structure including at least two supporting bearings connected to the fan shaft.
    Type: Grant
    Filed: April 6, 2023
    Date of Patent: October 15, 2024
    Assignee: ROLLS-ROYCE PLC
    Inventor: Mark Spruce
  • Publication number: 20240295193
    Abstract: An engine for an aircraft includes an engine core having a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan having a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.
    Type: Application
    Filed: April 19, 2024
    Publication date: September 5, 2024
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Patent number: 12065975
    Abstract: An engine for an aircraft includes an engine core having a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan having a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.
    Type: Grant
    Filed: April 3, 2023
    Date of Patent: August 20, 2024
    Assignee: ROLLS-ROYCE plc
    Inventor: Mark Spruce
  • Publication number: 20240263587
    Abstract: A gas turbine engine for an aircraft configured with an engine core that has a turbine, a compressor, and a core shaft connecting the turbine to the compressor. A fan located upstream of the engine core, that has a plurality of fan blades. A gearbox arranged to receive an input from the core shaft and to output to the fan so as to drive the fan at a lower rotational speed than the core shaft. The gearbox being an epicyclic gearbox having a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The gearbox having an overall gear mesh stiffness, and wherein the overall gear mesh stiffness of the gearbox is greater than or equal to 1.05×109 N/m and less than or equal to 8.0×109 N/m.
    Type: Application
    Filed: October 27, 2023
    Publication date: August 8, 2024
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Publication number: 20240200467
    Abstract: Gearboxes for aircraft gas turbine engines, in particular to arrangements for journal bearings such gearboxes, and to related methods of operating such gearboxes and gas turbine engines. Example embodiments include a gearbox for an aircraft gas turbine engine, the gearbox including: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Application
    Filed: February 27, 2024
    Publication date: June 20, 2024
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Publication number: 20240191660
    Abstract: A gas turbine engine for an aircraft includes an engine core with a turbine, a compressor, and a core shaft connecting the turbine and compressor; a fan upstream of the engine core including a plurality of fan blades; and a gearbox that receives an input from a gearbox input shaft portion of the core shaft and outputs drive to a fan shaft so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox including a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon, and wherein the sun gear receives input from the core shaft. At cruise conditions the torque on the core shaft is greater than 10,000 Nm and a ratio of core shaft stiffness to core shaft torque is within a specified range.
    Type: Application
    Filed: August 24, 2023
    Publication date: June 13, 2024
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Patent number: 11946382
    Abstract: Gearboxes for aircraft gas turbine engines, in particular to arrangements for journal bearings such gearboxes, and to related methods of operating such gearboxes and gas turbine engines. Example embodiments include a gearbox for an aircraft gas turbine engine, the gearbox including: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Grant
    Filed: July 10, 2023
    Date of Patent: April 2, 2024
    Assignee: ROLLS-ROYCE PLC
    Inventor: Mark Spruce
  • Publication number: 20240077035
    Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Application
    Filed: November 13, 2023
    Publication date: March 7, 2024
    Applicant: ROLLS-ROYCE PLC
    Inventor: Mark SPRUCE
  • Patent number: 11898498
    Abstract: Embodiments of the invention are shown in the figures, where a method for manufacturing a gearbox, the method comprising: providing a predefined interval around an integer; providing a gearbox setup; determining a speed ratio of at least two components of the gearbox setup; comparing the speed ratio with the predefined interval around the integer; and manufacturing a gearbox in accordance with the gearbox setup in dependence on the comparison.
    Type: Grant
    Filed: April 27, 2020
    Date of Patent: February 13, 2024
    Assignees: ROLLS-ROYCE DEUTSCHLAND LTD & CO KG, ROLLS-ROYCE PLC
    Inventors: Greg Blake, Lucia Ciciriello, Mark Spruce, Matthew Wilson
  • Publication number: 20240011442
    Abstract: An engine for an aircraft includes an engine core having a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan having a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.
    Type: Application
    Filed: April 3, 2023
    Publication date: January 11, 2024
    Applicant: ROLLS-ROYCE plc
    Inventor: Mark SPRUCE
  • Patent number: 11852081
    Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.
    Type: Grant
    Filed: November 15, 2022
    Date of Patent: December 26, 2023
    Assignee: ROLLS-ROYCE plc
    Inventor: Mark Spruce