Abstract: A method and system for fastening an optical component having one or more thermoplastic stakes extending therefrom to a substrate is shown. The method and system include providing and inserting the thermoplastic stakes through openings in the substrate. An elastomeric compensator, such as a sheet, a washer, an o-ring, or other gasket-like piece, is then disposed around one or more of the thermoplastic stakes. The thermoplastic stakes are then heated and molded to form rivet-like heads and pressure is applied to compress the elastomeric compensators between the rivet-like heads and the substrate to pull the optical component against the substrate.

Abstract: A smart belt consists of a standard belt with an embedded sensor capable of wireless communication or visual indicators to notify maintenance for a need for maintenance or replacement. The sensor measures material properties, cycles of operation etc. using a self energizing power source. When the belt requires replacement or maintenance a mode of indication will notify proper personnel.

Abstract: A smart belt consists of a standard belt with an embedded sensor capable of wireless communication or visual indicators to notify maintenance for a need for maintenance or replacement. The sensor measures material properties, cycles of operation etc. using a self energizing power source. When the belt requires replacement or maintenance a mode of indication will notify proper personnel.

Abstract: A method for acquiring data regarding operation of a mail processing system includes the steps of configuring a diagnostic module as a mail piece, inserting the diagnostic module into a stream of mail being processed by the mail processing system, and collecting data with the diagnostic module as it travels through the mail processing machine.

Abstract: A method an assembly for aligning a TO window can and a TO header is provided. The present invention includes a die assembly having an upper die with forming details disposed thereon and a lower die which holds the TO header. The upper die and the lower die close such that the forming details form notches on the TO header. When the TO window can is fitted to the TO header, the TO window can engages with the notches on the TO header. If the TO window can and the TO header do not properly align, the notches may be increased in size until the proper alignment between the TO window can and the TO header is achieved.