Abstract: A coated article includes a substrate and an MCrAlY coating supported on the substrate. The M includes at least one of nickel, cobalt, and iron, Cr is chromium, Al is aluminum, and Y is yttrium. The composition of the MCrAlY coating varies in an amount of at least one of Cr, Al, and Y by location on the substrate with respect to localized property requirements. In one example, the coated article is an article of a gas turbine engine.

Abstract: A coated article includes a substrate and an MCrAlY coating supported on the substrate. The M includes at least one of nickel, cobalt, and iron, Cr is chromium, Al is aluminum, and Y is yttrium. The composition of the MCrAlY coating varies in an amount of at least one of Cr, Al, and Y by location on the substrate with respect to localized property requirements. In one example, the coated article is an article of a gas turbine engine.

Abstract: A coated article includes a substrate and an MCrAlY coating supported on the substrate. The M includes at least one of nickel, cobalt, and iron, Cr is chromium, Al is aluminum, and Y is yttrium. The composition of the MCrAlY coating varies in an amount of at least one of Cr, Al, and Y by location on the substrate with respect to localized property requirements. In one example, the coated article is an article of a gas turbine engine.

Abstract: A flowpath component includes a body having at least one internal cooling passage. The internal cooling passage is defined by a surface layer including a first material, and an interior layer comprising a second material. The second material is distinct from the first material. The surface layer and the internal layer are additively manufactured as a single unitary structure.

Abstract: In a method for repairing a coated article, the article has: a ceramic matrix composite (CMC) substrate; and a coating system having a plurality of layers. A damage site at least partially penetrates at least one of the layers. The method includes: applying a slurry of a repair material to the damage site for repairing a first of the penetrated layers; and after the applying, heating the repair material with a plasma torch.

Abstract: A gaspath component includes a body having at least one internal cooling passage and a metering feature integral to the internal cooling passage. The metering feature and the body are a unitary structure.

Abstract: A coated article has: a metallic substrate (22); a bondcoat (30); and a thermal barrier coating (TBC) (28). The bondcoat has a first layer (32) and a second layer (34), the first layer having a lower Cr content than the second layer.

Abstract: A gaspath component includes a body having at least one internal cooling passage and a metering feature integral to the internal cooling passage. The metering feature and the body are a unitary structure.

Abstract: A flowpath component includes a body having at least one internal cooling passage. The internal cooling passage is defined by a surface layer including a first material, and an interior layer comprising a second material. The second material is distinct from the first material. The surface layer and the internal layer are additively manufactured as a single unitary structure.

Abstract: A coated article has: a metallic substrate (22); a bondcoat (30); and a thermal barrier coating (TBC) (28). The bondcoat has a first layer (32) and a second layer (34), the first layer having a lower Cr content than the second layer.

Abstract: A coated article includes a substrate and a continuous ceramic-based coating supported on the substrate. The ceramic-based coating varies in at least one of composition and microstructure by location on the substrate and with respect to localized property requirements. In one example, the coated article is an article of a gas turbine engine.

Abstract: A coated article includes a substrate and an MCrAlY coating supported on the substrate. The M includes at least one of nickel, cobalt, and iron, Cr is chromium, Al is aluminum, and Y is yttrium. The composition of the MCrAlY coating varies in an amount of at least one of Cr, Al, and Y by location on the substrate with respect to localized property requirements. In one example, the coated article is an article of a gas turbine engine.

Abstract: A method of repairing a gas turbine engine component includes the steps of providing a component with a damaged thermal barrier coating surface, preparing the damaged thermal barrier coating surface to provide a repair area, and suspension plasma spraying a ceramic material onto the repair area to produce a repaired area.

Abstract: Aspects of the disclosure are directed to a servicing of an airfoil of an aircraft engine. A first portion of a first bondcoat layer may be removed from the airfoil while leaving a second portion of the first bondcoat layer intact on the airfoil. A second bondcoat layer may be applied to the airfoil using a coating technique subsequent to the removal of the first portion of the first bondcoat layer.

Abstract: A coated article has: a metallic substrate (22); a bondcoat (30); and a thermal barrier coating (TBC) (28). The bondcoat has a first layer (32) and a second layer (34), the first layer having a lower Cr content than the second layer.

Abstract: A coated article has: a metallic substrate (22); a bondcoat (30); and a thermal barrier coating (TBC) (28). The bondcoat has a first layer (32) and a second layer (34), the first layer having a lower Cr content than the second layer.

Abstract: A process for applying a coating upon an article includes the steps of applying upon at least one surface of an article a bond coat layer composed of a bond coat material and at least one metal selected from the group consisting of magnesium, calcium, strontium, silicon, rare earth metals, Group 3A of the Periodic Table of Elements and Group 4A of the Periodic Table of Elements; oxidizing the at least one metal to form at least one surface variation on an exposed surface of the bond coat layer and to form a thermally grown oxide layer upon the bond coat layer; and applying a thermal barrier coating layer upon said thermally grown oxide layer to produce a coated article.

Abstract: The present invention relates to an overlay coating which has improved strength properties. The overlay coating comprises a deposited layer of MCrAlY material containing discrete nitride particles therein. The nitride particles are present in a volume fraction in the range of 0.1% to 15.0% and have a particle size in the range of from 0.1 microns to 10.0 microns. The coating may also have oxide particles dispersed therein.

Abstract: The present invention relates to an overlay coating which has improved strength properties. The overlay coating comprises a deposited layer of MCrAlY material containing discrete nitride particles therein. The nitride particles are present in a volume fraction in the range of 0.1% to 15.0% and have a particle size in the range of from 0.1 microns to 10.0 microns. The coating may also have oxide particles dispersed therein.

Abstract: The present invention relates to an overlay coating which has improved strength properties. The overlay coating comprises a deposited layer of MCrAlY material containing discrete nitride particles therein. The nitride particles are present in a volume fraction in the range of 0.1% to 15.0% and have a particle size in the range of from 0.1 microns to 10.0 microns. The coating may also have oxide particles dispersed therein.