Abstract: This invention includes a battery pack having an improved battery retention system for coupling to another device, like a desktop charger. The battery pack, which includes one rechargeable cell and optional circuitry, has an exterior housing that is generally rectangular in cross section. The exterior housing, which includes major faces and intersection seams, has at least two female slots that project inward at an angle that is non-orthogonal to the major faces or intersection seams. These non-orthogonal slots, when coupling to corresponding non-orthogonal rails in the pocket of a battery charger, allow batteries of various sizes to be inserted into a single charger pocket with reliable and consistent electrical connections between the electrical contacts of the pocket and the charging terminals of the battery. Electrical contacts may be disposed within the non-orthogonal slots, thereby improving both the function and aesthetic appearance of the battery pack.

Abstract: A battery charger with an improved battery retention system is provided. The battery charger includes at least one pocket having a bottom and sidewalls. A pair of battery engagement rails, or coupling rails, extends outward into the pocket at an angle that is non-orthogonal with the sidewalls. These non-orthogonal rails, which may include embedded electrical contacts, mate with non-orthogonal female slots in a battery pack housing. The non-orthogonal angle prevents lateral forces applied to the battery from causing intermittent electrical connections between the battery pack and the charger. Additionally, the non-orthogonal angle of the rails allows batteries of various sizes to be inserted into the pocket while ensuring a consistent and reliable electrical connection.

Abstract: A charger for rechargeable batteries has a pair of snap arms for retaining a battery within the pocket of the charger. When the battery is inserted into the charger pocket, the snap arms provide a downward force against the battery, thereby ensuring a sound electrical connection between the battery and electrical contacts disposed within the pocket. In one embodiment, the charger pocket includes a pair of channel apertures in which the snap arms are placed. Upon battery insertion, a flex member of the snap arm deflects, thereby allowing a mating feature of the battery to pass. When the battery is fully inserted, a coupling member of the snap arm exerts a force against the battery, thereby pushing the battery towards the bottom of the pocket.

Abstract: A contact retention system for a housing for a battery cell is described which comprises a springy L-shaped retention member, a battery housing with a wall and a floor, with a catchment on both the wall and the floor, and contacts disposed between the base of the L-shaped retention member and the floor of the housing. The vertex of the L-shaped retention member is pushed toward the corner of the wall and the floor of the housing, and the ends of the L are restrained by the catchments. Any force exerted on the upper portion of the L-shaped retention member, pushing the upper portion toward the wall, causes the base of the L-shaped retention member to push the contacts toward the floor of the housing. The battery cells themselves provide the force on the upper portion of the L-shaped retention member. The contact system provides low-cost, easily manufacturable way to secure push-in contacts to a battery housing.