Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper includes a beam and an energy absorber supported on its face. The beam includes front and rear beam walls, with a pair of apertures in the front beam wall, and further the energy absorber includes a pair of tubular structural columns extending from its front wall through the aperture in the front beam wall to the rear beam wall. By this arrangement, the front wall of the energy absorber receives support from the rear beam wall via the structural columns during a vehicle crash.

Abstract: A bumper includes a beam and an energy absorber supported thereon. The energy absorber includes horizontal walls, each having a front portion, a rear portion, and an interconnecting mid-portion that offsets and misaligns the front and rear portions. Upon impact, the front and rear portions collapse with the offset mid portion wrapping back upon itself with a predictable energy-absorbing collapse. The energy absorber further includes flanges and friction pads that frictionally engage the top and bottom of the beam to temporarily retain the energy absorber to the beam. In one embodiment, the front beam wall includes at least one aperture, and the energy absorber includes a tubular column extending from its front wall through the aperture in the front beam wall to the rear beam wall. By this arrangement, the front wall of the energy absorber receives support from the front beam wall via the structural column.

Abstract: A bumper includes a beam and an energy absorber supported on its face. The beam includes front and rear beam walls, with a pair of apertures in the front beam wall, and further the energy absorber includes a pair of tubular structural columns extending from its front wall through the aperture in the front beam wall to the rear beam wall. By this arrangement, the front wall of the energy absorber receives support from the rear beam wall via the structural columns during a vehicle crash.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a foam piece engaging the face and an injection-molded end piece securely attached to each end of the foam piece and also engaging the face. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam, and also can include different end pieces while still using the same foam piece. In one form, the energy absorber also includes a center injection-molded piece and, in another form, includes a long injection-molded piece having foam sections molded onto it.

Abstract: A bumper includes a beam and an energy absorber supported thereon. The energy absorber includes horizontal walls, each having a front portion, a rear portion, and an interconnecting mid-portion that offsets and misaligns the front and rear portions. Upon impact, the front and rear portions collapse with the offset mid portion wrapping back upon itself with a predictable energy-absorbing collapse. The energy absorber further includes flanges and friction pads that frictionally engage the top and bottom of the beam to temporarily retain the energy absorber to the beam. In one embodiment, the front beam wall includes at least one aperture, and the energy absorber includes a tubular column extending from its front wall through the aperture in the front beam wall to the rear beam wall. By this arrangement, the front wall of the energy absorber receives support from the front beam wall via the structural column.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a foam piece engaging the face and an injection-molded end piece securely attached to each end of the foam piece and also engaging the face. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam, and also can include different end pieces while still using the same foam piece. In one form, the energy absorber also includes a center injection-molded piece and, in another form, includes a long injection-molded piece having foam sections molded onto it.

Abstract: A vehicle bumper system includes a bumper beam and a polymeric energy absorber positioned on a front of the bumper beam. The energy absorber has multiple box-shaped sections and also has interconnecting sections positioned along the length that interconnect adjacent ones of the box-shaped sections. The box-shaped sections of the energy absorber, when cross-sectioned by a transverse plane, include top and bottom U-shaped sections formed by top parallel legs and a top vertical leg and by bottom parallel legs and a bottom vertical leg, respectively. End walls close ends of the box-shaped sections and stabilize the top and bottom U-shaped sections. The interconnecting sections include a tying wall that connects the end walls together. By this arrangement, the box-shaped sections provide a stable and reliable energy absorbing mechanism.

Abstract: A vehicle bumper system includes a bumper beam and a polymeric energy absorber positioned on a front of the bumper beam. The energy absorber has multiple box-shaped sections and also has interconnecting sections positioned along the length that interconnect adjacent ones of the box-shaped sections. The box-shaped sections of the energy absorber, when cross-sectioned by a transverse plane, include top and bottom U-shaped sections formed by top parallel legs and a top vertical leg and by bottom parallel legs and a bottom vertical leg, respectively. End walls close ends of the box-shaped sections and stabilize the top and bottom U-shaped sections. The interconnecting sections include a tying wall that connects the end walls together. By this arrangement, the box-shaped sections provide a stable and reliable energy absorbing mechanism.