Abstract: A method for automated quality control in film extrusion processes using a production model-based control system. The method involves monitoring quality parameters of produced film and comparing them against target values to determine deviations. Using a production model, the system establishes relationships between these quality deviations and physical operating parameters of the extrusion line. Based on these relationships, the system automatically generates and implements control value adjustments to the relevant physical operating parameters. The adjusted parameters are then used to continue film production, creating a closed-loop control system that maintains product quality. This automated approach enables real-time quality optimization and reduces the need for manual intervention in the film extrusion process.

Abstract: The invention describes a method for producing a plastics film by a film-extruding machine, wherein at least two plastics materials from at least two reservoirs are fed together to one extruder or are each fed to a respective extruder, the plastics materials are melted in the extruder or in the extruders and are conveyed as a melt strand or as melt strands into a die head, the melt Strand or the melt strands are spread out flat in the die head and is/are extruded from a die of the die head as a melt film, and the melt film and/or the film sheet formed by cooling is/are drawn off by at least one take-off roll.

Abstract: The present invention relates to an apparatus for producing inline stretched tubular foils by the blowing process, having a blown foil system comprising an extruder, a blowing head, a cooling ring, a calibrating basket, a flat laying unit and a reversing turret haul-off, having a stretching system for monoaxially stretching the laid flat foil in the machine direction and with a first thinness control system which operates segmented control zones in the cooling ring to form thinness sections so that, during stretching, a foil is produced with a thickness profile having the smallest possible deviations from the medium foil thickness over the complete foil width. To increase the accuracy and speed of the first thinness section control system, a second thinness section control system is provided which controls two opposing heat sources between the calibrating basket and the flat laying unit and which can be connected to the first thinness section control system.

Abstract: Methods, systems, and apparatus, including medium-encoded computer program products, for a machine learning approach for piecewise linear interface construction include: obtaining a cell fraction for a mesh cell in a mesh, a normal vector perpendicular to a linear interface for the mesh cell, and geometry information of the mesh cell, wherein the geometry information includes at least two data values; normalizing the geometry information of the mesh cell to reduce the at least two data values to at least one data value; obtaining an output value from a machine learning algorithm, previously trained using normalized geometry information of multiple different cells of a same mesh type as the mesh cell; determining the linear interface for the mesh cell based on the output value, the normal vector and the geometry information; using the linear interface for the mesh cell in numerical simulation processing of the mesh.

Abstract: The invention relates to a method for a model-based optimization of a film product during a production on a film extrusion line (10) by means of a production model (PM) of the film extrusion line (10), comprising the following steps: Acquisition of at least two model parameters (MP) in the form of input parameters (EP) of the production model (PM) for predicting a production situation of the film extrusion line (10) and/or in the form of at least two model parameters (MP) in the form of output parameters (AP) of the production model (PM) for predicting a film product situation of the film extrusion line (10), Forming a parameter relationship between the acquired model parameters (MP) by means of the production model (PM), Prioritize at least one model parameter (MP) of the production model (PM) for optimization, Modifying at least one non-prioritized model parameter (MP) of the production model (PM) based on the formed parameter relationship to optimize the prioritized model parameter (MP).

Abstract: A method for a model-based determination of model parameters (MP) of a production model (PM) of a film extrusion line, comprising: detecting of at least two model parameters (MP) in the form of input parameters (EP) of the production model (PM) for detecting a production situation of the film extrusion line and/or in the form of output parameters (AP) of the production model (PM) for detecting a film product situation of the film extrusion line, forming a parameter relationship between the acquired model parameters (MP) by means of the production model (PM), determining at least one further model parameter (MP) in the form of a non-detected input parameter (EP) and/or a non-detected output parameter (AP) of the production model (PM).

Abstract: The invention relates to an apparatus for producing tubular films stretched in-line by blow molding with an extruder, a film blowing line, a lay-flat unit, an oscillating haul-off unit, and a stretching line for monoaxially stretching the film laid flat in machine direction. According to the invention, the stretching line is arranged above the extruder between the lay-flat unit and the oscillating haul-off unit.

Abstract: The invention describes a method for monitoring a film bubble (6) in an outlet region after it emerges from an outlet die and before it leaves a calibration apparatus of a blow film line, the method comprising the following steps: detecting the wavelength of the radiation emitted from at least two different locations of the outer surface of the blown film at different points in time following one another by means of at least one optical sensor determining locations of the same wavelength determining the variation over time of the locations of the same wavelength.

Abstract: The invention relates to a monitoring method for monitoring a film bubble (FB) in a discharge region (112) downstream of a discharge nozzle (110) of a blown film device (100), comprising the following steps: optically detecting at least one contour parameter (KP) of a film contour (FK) of the film bubble (FB) in the discharge region (112), comparing the at least one detected contour parameter (KP) with a specific preset value (VW), determining a contour deviation (KA) between the at least one detected contour parameter (KP) and the specific preset value (VW), outputting the contour deviation (KA) as monitoring result (UE).

Abstract: The invention relates to a method for producing a plastic film from a total amount of raw materials using a film extrusion machine. According to the invention, the method comprises the following steps: detecting film parameters relating to desired properties of the plastic film, detecting raw material parameters relating to properties of the raw materials, grouping the raw material parameter into at least two raw material parameter groups, forming correlations between raw material parameter groups, forming correlations between film parameters and the raw material parameter groups based on a film production model, detecting a selection of at least one raw material from at least one raw material parameter group, calculating at least one production parameter of the film extrusion machine based on the film production model.

Abstract: The invention relates to a method for producing a film from a total quantity of raw materials using an extrusion machine, comprising the following steps: detecting machine parameters relating to properties and/or settings of at least one film extrusion machine, detecting film parameters relating to desired properties of the film, detecting raw material parameters relating to properties of the raw materials, inputting the detected parameters in a film production model, calculating a selection and/or an amount of raw materials from the total quantity of raw materials based on the detected parameters and the film production model, outputting information relating to the selection and/or the amount of raw materials.

Abstract: The invention relates to a method for producing a plastic film from a total quantity of raw materials in a film extrusion machine. Said method according to the invention comprises the following steps: providing a selection of raw materials from a total quantity of raw materials, setting machine and production parameters of the film extrusion machine, supplying the selection of raw materials to the film extrusion machine in a composition, detecting at least one actual value of a property of the plastic film, forming a difference between the actual value and a target value of the property, changing the selection of raw materials and/or the composition of the raw materials, if the difference exceeds a threshold.

Abstract: The present invention relates to an apparatus for producing inline stretched tubular foils by the blowing process, having a blown foil system comprising an extruder, a blowing head, a cooling ring, a calibrating basket, a flat laying unit and a reversing turret haul-off, having a stretching system for monoaxially stretching the laid flat foil in the machine direction and with a first thinness control system which operates segmented control zones in the cooling ring to form thinness sections so that, during stretching, a foil is produced with a thickness profile having the smallest possible deviations from the medium foil thickness over the complete foil width. To increase the accuracy and speed of the first thinness section control system, a second thinness section control system is provided which controls two opposing heat sources between the calibrating basket and the flat laying unit and which can be connected to the first thinness section control system.

Abstract: The invention relates to a method for a model-based determination for processing an order inquiry (AA) by means of a production model (PM) of a film extrusion line (10), comprising the following steps: Capture at least one model parameter (MP) in the form of an output parameter (AP) of the production model (MP) to capture a requested film product property of the order inquiry (AA), Forming a parameter relationship between the detected at least one output parameter (AP) and at least one model parameter (MP) in the form of an input parameter (EP) of the production model (PM) for determining a production situation of the film extrusion line (10), Generating at least one input parameter (EP) of the production model (PM) based on the formed parameter relationship as a default for a production process on the film extrusion line (10).

Abstract: The invention relates to a control method for controlling at least part of a production process of a film extrusion line (10) by means of a production model (PM), comprising the following steps: Acquisition of at least one model parameter (MP) in the form of an output parameter (AP) of the production model (PM) for the acquisition of a film product situation, Determining a difference value (DW) between the at least one sensed output parameter (AP) and a correlating set point (OW), Forming a parameter relationship between the determined difference value (DW) and at least one model parameter (MP) in the form of an input parameter (EP) of the production model (PM), Generating at least one control value (TW) as a default for the at least one input parameter (EP) of the formed parameter relationship.

Abstract: The invention relates to a method for a model-based determination of model parameters (MP) of a production model (PM) of a film extrusion line (10), comprising the following steps: Detection of at least two model parameters (MP) in the form of input parameters (EP) of the production model (PM) for detecting a production situation of the film extrusion line (10) and/or in the form of output parameters (AP) of the production model (PM) for detecting a film product situation of the film extrusion line (10), Forming a parameter relationship between the acquired model parameters (MP) by means of the production model (PM), Determining at least one further model parameter (MP) in the form of a non-detected input parameter (EP) and/or a non-detected output parameter (AP) of the production model (PM).

Abstract: The invention relates to a method for a model-based optimization of a film product during a production on a film extrusion line (10) by means of a production model (PM) of the film extrusion line (10), comprising the following steps: Acquisition of at least two model parameters (MP) in the form of input parameters (EP) of the production model (PM) for predicting a production situation of the film extrusion line (10) and/or in the form of at least two model parameters (MP) in the form of output parameters (AP) of the production model (PM) for predicting a film product situation of the film extrusion line (10), Forming a parameter relationship between the acquired model parameters (MP) by means of the production model (PM), Prioritize at least one model parameter (MP) of the production model (PM) for optimization, Modifying at least one non-prioritized model parameter (MP) of the production model (PM) based on the formed parameter relationship to optimize the prioritized model parameter (MP).

Abstract: The present invention relates to a method for changing material in an extrusion device comprising at least two supply devices for supplying feedstock for an extruder, comprising the following steps: identifying a change request for changing the material in the extrusion device, preparing the supply devices for changing the material, separating at least two supply devices from the feed of feedstock to the extruder, discharging feedstock from the separated supply devices, filling subsequent material into the empty supply devices.

Abstract: The invention relates to a method (100) for controlling film production, in which at least one film is produced according to at least one formula information (R), the following steps being carried out: initiation of execution (210) of a film production process such that a film is produced on the basis of a specific formulation information (R); determination of monitoring information (I) during the execution (210) of the process; determination of at least one fingerprint (F) on the basis of the specific formula information (R) and on the basis of the monitoring information (I) such that the execution (210) of the process is characterised on the basis of the fingerprint (F); and comparison of the fingerprint (F) with a control matrix (M) such that at least one comparative result is determined in order to control the film production on the basis of the control matrix (M) as an evaluation basis.

Abstract: The present invention relates to a method for changing material in an extrusion device comprising at least two supply devices for supplying feedstock for an extruder, comprising the following steps: identifying a change request for changing the material in the extrusion device, preparing the supply devices for changing the material, separating at least two supply devices from the feed of feedstock to the extruder, discharging feedstock from the separated supply devices, filling subsequent material into the empty supply devices.