Patents by Inventor Markus FRANZEN

Markus FRANZEN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240116245
    Abstract: An apparatus for producing a component by fused filament fabrication includes a substrate plate for depositing layers of the component. The substrate plate is magnetized before depositing a first layer of the component on the substrate plate by the fused filament fabrication, the first layer including a first substance that contains magnetic material. At least one further layer of the component including a second substance that does not contain a magnetic material is deposited on the first layer by the fused filament fabrication, and the substrate plate is demagnetized after forming the component.
    Type: Application
    Filed: December 20, 2023
    Publication date: April 11, 2024
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Patent number: 11926097
    Abstract: An additive manufacturing method for a component, the component being produced layerwise by fused filament fabrication, includes magnetizing a substrate plate, depositing at least one first layer on the substrate plate, this first layer including a first substance that contains magnetic material, depositing at least one further layer of a second substance, and demagnetizing the substrate plate. An apparatus for producing a component by fused filament fabrication includes a substrate plate for depositing layers of the component, wherein the substrate plate is magnetized before depositing a first layer on the substrate plate, the first layer including a first substance that contains magnetic material, and further layers including a second substance that does not contain a magnetic material are deposited on the first layer, and the substrate plate is demagnetized after forming the part.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: March 12, 2024
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Patent number: 11872748
    Abstract: A method for the additive manufacturing of a composite component in which a fluid matrix material by way of an additive manufacture is introduced successively into a manufacturing device with the formation of an additively manufactured component. A reinforcing element is at least partly introduced into the fluid matrix material and/or arranged on the fluid matrix material.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: January 16, 2024
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Patent number: 11827281
    Abstract: A connecting element for producing a structural connection between a first structural part and a second structural part by a foamable material, the connecting element includes a plug-in part and at least two chambers separated from one another in a fluid-tight manner by a partition, the at least two chambers each accommodating a reactant; a plug-in delimiting part mechanically connected to the plug-in part and configured to delimit displacement of the plug-in part in the plug-in direction; and a break-open mechanism configured to damage the partition, as a result of a break-open force supplied to the break-open mechanism, such that the fluid-tight manner between the at least two chambers is canceled, wherein reactants are selected such that mixing thereof causes a foaming reaction, which extends radially outward beyond the circumferential surface of the plug-in part.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: November 28, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Patent number: 11759978
    Abstract: A system for production of a thermoplastic injection molding material granulate has at least one production unit for the production of a fiber reinforced plastic granulate from a thermoplastic granulate and natural fibers. to the system has at least one heat-treatment unit for the treatment of the fiber-reinforced plastic granulate providing heat such that an outer layer of each heated granulate grain of the fiber-reinforced plastic granulate is at least partially converted to a liquid physical state. The system has at least one applicator unit for applying a chemical foaming agent powder to at least some portions of each heated granulate grain, where the heat treatment unit is equipped to carry out the heat treatment such that a temperature of the molten outer layer of the respective granulate grain is below a reaction temperature of the foaming agent.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: September 19, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Markus Franzen, Maik Broda, Pascal Rebmann
  • Patent number: 11578678
    Abstract: A method for producing a cast aluminum component having at least one reinforcing element arranged therein includes producing a core by placing at least one reinforcing element in a first mold and at least partially overmolding the at least one reinforcing element with a foam material. In the alternative, or in addition to, a core is produced by surrounding an inner element composed of a foam material by at least one reinforcing element. The method includes placing the core in a second mold and pouring liquid aluminum into the second mold and overcasting the core such that the liquid aluminum at least partially surrounds the core and the foam material is at least partially removed during the overcasting.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: February 14, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Patent number: 11505101
    Abstract: A vehicle seat having an adaptable lateral support and method of adapting lateral support are provided. The seat has a seat frame on which a seat cushion and/or a backrest cushion and at least one actuator is retained, wherein the seat cushion and/or the backrest cushion has at least one laterally arranged, resiliently deformable side wall cushion for the lateral support of a person sitting on the vehicle seat and the actuator is operationally connected to the side wall cushion and configured to apply a deformation force for the resilient deformation of the side wall cushion. The vehicle seat has a cable element which connects the side wall cushion to the actuator in a force-transmitting manner so that the actuator introduces the deformation force by tensioning the cable element directly from the cable element into the side wall cushion to deform the side wall cushion to change the lateral support.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: November 22, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Patent number: 11298973
    Abstract: This disclosure relates to a wheel component (1, 20) for a wheel of a vehicle, having a hub (2), which can be connected in a rotationally secure manner to a hub flange of the vehicle and which at least partially comprises a metal material, a rim (4, 21) for receiving a tire of the wheel, and spokes (7) which connect the hub (2) to the rim (4, 21). The wheel component includes at least one spoke (7) including a spoke portion (8, 24), which comprises an injection-molded thermoplastic material, and further including a spoke reinforcement element (9, 25) at least partially embedded into the spoke portion. The spoke reinforcement element at least partially comprises a fiber-reinforced plastic material.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: April 12, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Patent number: 11230041
    Abstract: An apparatus for producing a fiber-reinforced injection molded component includes an injection mold half with a mold cavity and a receiving chamber open to the mold cavity. A band section of a fiber-reinforced plastics band is fed into the receiving chamber through a feed channel and a first clamping device arranged in an initial region of the receiving chamber and a second clamping device arranged in an end region of the receiving chamber clamp the fiber-reinforced plastics band section within the receiving chamber. A first cut-through device arranged in the initial region of the receiving chamber and a second cut-through device arranged in the end region of the receiving chamber cut the band section such that an injection molded component formed in the cavity of the mold includes the cut fiber-reinforced plastics band section and a fiber-reinforced injection molded component is provided.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: January 25, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20220016848
    Abstract: A system includes at least one electronic controller configured to generate machine code based on a predetermined component geometry associated with a component and at least one printing device. The system includes a comparison system comprising at least one recording device configured to record a geometry of the component using one of a strip projection routine and a white-light interferometry routine and at least one comparison controller configured to compare the geometry of the component with the predetermined component geometry. When a deviation exceeds a predetermined limit value, the at least one comparison controller is configured to generate modification information and deliver the modification information to the at least one electronic controller. The at least one electronic controller is configured to modify the machine code based on the modification information and to deliver the modified machine code to the printing device.
    Type: Application
    Filed: July 14, 2021
    Publication date: January 20, 2022
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Patent number: 11180200
    Abstract: A disclosed component for a motor vehicle includes a component main body, with at least one reinforcing element integrated in a component matrix of the component main body. The at least one reinforcing element may be fastened to the component main body. The component for a motor vehicle has a high component stability, is able to be manufactured with relatively low production costs and enables integration of functional components. The component includes the reinforcing element as a band with a plastics matrix and embedded unidirectionally oriented continuous fibers. A method for manufacturing such a component is also disclosed.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: November 23, 2021
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20210354354
    Abstract: A connecting element is configured to position a stabilizing member during the production of a component from a composite material, the connecting element having openings into which a melt composition in a molten state can flow, and the connecting element having at least one positioning device configured to position the stabilizing member on the connecting element. A component of a composite material has a cohesive, hardened melt composition, the connecting element described above, and at least one stabilizing member, the connecting element and the at least one stabilizing member being embedded in the melt composition, the melt composition reaching into the connecting element through the openings of the connecting element, and the at least one stabilizing member being positioned on the at least one positioning device of the connecting element.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20210354764
    Abstract: A connecting element for producing a structural connection between a first structural part and a second structural part by a foamable material, the connecting element includes a plug-in part and at least two chambers separated from one another in a fluid-tight manner by a partition, the at least two chambers each accommodating a reactant; a plug-in delimiting part mechanically connected to the plug-in part and configured to delimit displacement of the plug-in part in the plug-in direction; and a break-open mechanism configured to damage the partition, as a result of a break-open force supplied to the break-open mechanism, such that the fluid-tight manner between the at least two chambers is canceled, wherein reactants are selected such that mixing thereof causes a foaming reaction, which extends radially outward beyond the circumferential surface of the plug-in part.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Publication number: 20210354352
    Abstract: A hollow body composite component is produced by a method using an injection mold, wherein a cavity of the injection mold is filled at least partially with a flowable material by injection of the flowable material, and a mandrel is driven through the flowable material to form a hollow body. Using the mandrel, at least one strip-shaped reinforcing element is introduced into a hollow body interior and is arranged on a surface of the hollow body facing the hollow body interior.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Publication number: 20210354384
    Abstract: An additive manufacturing method for a component, the component being produced layerwise by fused filament fabrication, includes magnetizing a substrate plate, depositing at least one first layer on the substrate plate, this first layer including a first substance that contains magnetic material, depositing at least one further layer of a second substance, and demagnetizing the substrate plate. An apparatus for producing a component by fused filament fabrication includes a substrate plate for depositing layers of the component, wherein the substrate plate is magnetized before depositing a first layer on the substrate plate, the first layer including a first substance that contains magnetic material, and further layers including a second substance that does not contain a magnetic material are deposited on the first layer, and the substrate plate is demagnetized after forming the part.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20210354377
    Abstract: A method for the additive manufacturing of a composite component in which a fluid matrix material by way of an additive manufacture is introduced successively into a manufacturing device with the formation of an additively manufactured component. A reinforcing element is at least partly introduced into the fluid matrix material and/or arranged on the fluid matrix material.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20210354347
    Abstract: A method for producing a support for a motor vehicle, in particular a dashboard support, comprises the following steps: producing a core from a foam material and at least partially surrounding the core with a unidirectional layer to form a reinforced core. A resulting support for a motor vehicle has a core made of a foam material, wherein the core is at least partially provided with a unidirectional layer.
    Type: Application
    Filed: April 29, 2021
    Publication date: November 18, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Markus Franzen, Pascal Rebmann
  • Publication number: 20210221269
    Abstract: A vehicle seat having an adaptable lateral support and method of adapting lateral support are provided. The seat has a seat frame on which a seat cushion and/or a backrest cushion and at least one actuator is retained, wherein the seat cushion and/or the backrest cushion has at least one laterally arranged, resiliently deformable side wall cushion for the lateral support of a person sitting on the vehicle seat and the actuator is operationally connected to the side wall cushion and configured to apply a deformation force for the resilient deformation of the side wall cushion. The vehicle seat has a cable element which connects the side wall cushion to the actuator in a force-transmitting manner so that the actuator introduces the deformation force by tensioning the cable element directly from the cable element into the side wall cushion to deform the side wall cushion to change the lateral support.
    Type: Application
    Filed: December 14, 2020
    Publication date: July 22, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Publication number: 20210215117
    Abstract: A method for producing a cast aluminum component having at least one reinforcing element arranged therein includes producing a core by placing at least one reinforcing element in a first mold and at least partially overmolding the at least one reinforcing element with a foam material. In the alternative, or in addition to, a core is produced by surrounding an inner element composed of a foam material by at least one reinforcing element. The method includes placing the core in a second mold and pouring liquid aluminum into the second mold and overcasting the core such that the liquid aluminum at least partially surrounds the core and the foam material is at least partially removed during the overcasting.
    Type: Application
    Filed: December 23, 2020
    Publication date: July 15, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Maik Broda, Pascal Rebmann, Markus Franzen
  • Patent number: 11034333
    Abstract: A wiper unit for an automobile windshield wiper system has at least one wiper arm connectable to a wiper drive of the windshield wiper system and at least one wiper blade supported by the wiper arm. In order to provide a lightweight wiper unit that can be produced cost-effectively and offers greater design freedom, at least one fiber-reinforced nonmetallic strip is arranged on the outside of the wiper arm and/or the wiper blade. That nonmetallic strip extends over at least half the length of the wiper arm or wiper blade, is connected to the wiper arm or the wiper blade in a substance-bonded manner, and is arranged at least in part on a side of the wiper arm or wiper blade which is arranged facing or facing away from an automobile windshield which is to be wiped.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: June 15, 2021
    Assignee: Ford Global Technologies, LLC
    Inventors: Thomas Baranowski, Markus Franzen, Maik Broda, Pascal Rebmann