Patents by Inventor Markus Gahleitner

Markus Gahleitner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12703791
    Abstract: A polypropylene composition (C) comprising: i) from 55.0 to 95.0 wt.-% of a heterophasic propylene copolymer (HECO), ii) from 5.0 to 45.0 wt.-% of a copolymer (CP), preferably a random copolymer, of propylene and at least one comonomer selected from the group of C4-C10 alpha-olefins that has been synthesized in the presence of a single-site catalyst, wherein the polypropylene composition (C) has a melt flow rate MFR2 of from 1.0 to 30.0 g/10 min, and wherein the polypropylene composition (C) has a Charpy Notched Impact Strength NIS of greater than or equal to 16.0 kJ/m2.
    Type: Grant
    Filed: November 9, 2020
    Date of Patent: August 11, 2026
    Assignee: BOREALIS AG
    Inventors: Daniela Mileva, Jingbo Wang, Klaus Bernreitner, Markus Gahleitner
  • Publication number: 20260217880
    Abstract: The invention provides a process for transitioning between a Ziegler-Natta catalyst and a single site catalyst during the production of a polypropylene homo- or copolymer in a continuous multistage polymerisation reaction, wherein the process comprises the following steps, in sequential order: a) polymerising propylene and optionally comonomers in a first reactor and thereafter in a second reactor in the presence of the Ziegler-Natta catalyst; b) discontinuing the feed of the Ziegler-Natta catalyst into the first reactor; c) discontinuing the feed of an external donor to the Ziegler-Natta catalyst and reducing the feed of a Ziegler-Natta co-catalyst into the first reactor, wherein step c) takes place at least minutes, preferably 5 to 60 minutes after step b); d) reducing the solid content of the second reactor from a first operating level to a transitioning level in the range of 40 to 80%, relative to the level prior to step d); e) introducing the single site catalyst into the first reactor, wherein step e) t
    Type: Application
    Filed: December 19, 2023
    Publication date: July 30, 2026
    Inventors: Pauli LESKINEN, Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER, Josef STEMPLINGER, Leonhard MOOSMEIER, Andreas ZIEGLEDER
  • Publication number: 20260209403
    Abstract: Process for the production of a polypropylene homo- or copolymer, the process comprising the steps of a) prepolymerising propylene in a first reactor in the presence of hydrogen and a metallocene catalyst yielding a first polypropylene homo- or copolymer fraction, wherein a ratio of the feed of hydrogen to the feed of propylene is in the range of 0.01 to 0.08 mol/kmol, and wherein the temperature in the first reactor is from 15 to 29° C., b) transferring the first polypropylene homo- or copolymer fraction to a second reactor, c) polymerising in the second reactor propylene in the presence of the first polypropylene homo- or copolymer fraction, yielding a second polypropylene homo- or copolymer fraction, wherein a residence time in the second reactor is from 10 to 40 min, d) withdrawing the first and the second polypropylene homo- or copolymer fraction from the second reactor or transferring the first and the second polypropylene homo- or copolymer fraction to a third reactor.
    Type: Application
    Filed: December 18, 2023
    Publication date: July 23, 2026
    Applicant: BOREALIS AG
    Inventors: Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER, Pauli LESKINEN, Jani AHO, Ville VIRKKUNEN, Joana Elvira KETTNER
  • Publication number: 20260209409
    Abstract: A propylene/ethylene/1-butene terpolymer composition, includes a) a multimodal base polymer in an amount from 95 to 99.9 wt.-% relative to the total weight of the propylene/ethylene/1-butene terpolymer composition, with the following properties: i. a melt flow rate in the range from 3 to 12 g/10 min, as determined according to ISO 1133 at 230° C. at a load of 2.16 kg; ii. a content of 2,1-regiodefects in the range from 0.1 to 1.0 mol-%, as determined according to quantitative 13C-NMR spectroscopy analysis; iii. an ethylene content in the range from 1.0 to 4.0 mol-%, as determined according to 13C-NMR spectroscopy; and iv. a 1-butene content in the range from 3.0 to 10.0 mol-%, as determined according to 13C-NMR spectroscopy; v. a xylene cold soluble content in the range from 0 to 3.0 wt.-%, as determined according to ISO 16152. The multimodal base polymer includes a1) a first terpolymer fraction, in an amount of from 50 wt.-% to 80 wt.
    Type: Application
    Filed: September 20, 2023
    Publication date: July 23, 2026
    Applicant: BOREALIS AG
    Inventors: Joel FAWAZ, Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER, Pauli LESKINEN
  • Publication number: 20260209404
    Abstract: A process for transitioning between two different catalysts during the production of polypropylene homo- or copolymers in a continuous multistage polymerisation reaction, the process comprising the steps of: a) polymerising propylene and optionally comonomers in a multi stage polymerisation reactor system comprising a prepolymerisation reactor, a subsequent slurry reactor and thereafter a gas phase reactor in the presence of a first catalyst; b) discontinuing the feed of the first catalyst to the prepolymerisation reactor; c) subsequently introducing, propylene, optionally comonomers, and a second catalyst into the prepolymerisation reactor, and further introducing an aluminium alkyl into the polymerisation reactor simultaneously with the introduction of the second catalyst; d) polymerising propylene and optionally comonomers in the multistage polymerisation reactor system in the presence of the second catalyst; wherein the first catalyst is a Ziegler-Natta catalyst and the second catalyst is a single site ca
    Type: Application
    Filed: December 20, 2023
    Publication date: July 23, 2026
    Inventors: Pauli LESKINEN, Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER
  • Publication number: 20260209410
    Abstract: The present application relates to a process for the production of a polypropylene copolymer, the process comprising the steps of a) prepolymerising propylene in a first reactor in the presence of ethylene and a metallocene catalyst yielding a prepolymer, wherein a ratio of the feed of ethylene to the feed of propylene is in the range of 0.1 to 15 mol/kmol, b) transferring the prepolymer to a second reactor, c) polymerising propylene in the second reactor in the presence of said prepolymer, one or more comonomers selected from alpha olefins having from 2 or 4 to 10 carbon atoms or mixtures thereof, preferably 2 or 4 carbon atoms, yielding a polypropylene copolymer, d) withdrawing the polypropylene copolymer from the second reactor or transferring the polypropylene copolymer to a third reactor, wherein the metallocene catalyst comprises a metallocene complex and a support, wherein the support comprises silica.
    Type: Application
    Filed: December 18, 2023
    Publication date: July 23, 2026
    Applicant: BOREALIS AG
    Inventors: Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER, Pauli LESKINEN, Jani AHO, Ville VIRKKUNEN, Joana Elvira KETTNER
  • Publication number: 20260201093
    Abstract: The present invention concerns a process for producing a heterophasic propylene copolymer composition, the process comprising the steps of a) preparing a bimodal matrix phase (A) of a heterophasic propylene copolymer by a1) polymerizing in a first reactor propylene to obtain a first propylene polymer fraction having a melt flow rate MFR2 of 25 to 85 g/10 min determined according to ISO 1133 at 230° C. and 2.16 kg load, a2) transferring the first propylene polymer fraction to a second reactor, and polymerizing in the second reactor propylene to obtain a second propylene polymer fraction, the combined first and second propylene polymer fractions having an MFR2 determined according to ISO 1133 at 230° C. and 2.16 kg load being at least 2.
    Type: Application
    Filed: October 31, 2023
    Publication date: July 16, 2026
    Applicant: BOREALIS AG
    Inventors: Pauli LESKINEN, Jingbo WANG, Markus GAHLEITNER, Klaus BERNREITNER
  • Patent number: 12674010
    Abstract: Process for the production of a polypropylene based article having improved surface tension retention, and polypropylene based article having improved surface tension.
    Type: Grant
    Filed: September 8, 2021
    Date of Patent: July 7, 2026
    Assignee: Borealis AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Pauli Leskinen, Peter Niedersuess, Stefan Ortner
  • Patent number: 12674050
    Abstract: A composition comprising (A) 40 to 80 wt.-% of a first heterophasic composition (HECO1); (B) 7 to 30 wt.-% of a second heterophasic composition (HECO2); (C) 0 to 12 wt.-% of an HDPE; (D) 2 to 12 wt.-% of a plastomer; and (E) 7 to 25 wt.-%, of talc; wherein HECO1 has a Tm of 150 to 159° C., an MFR2 of 20.0 to 120 g/10 min, a CRYSTEX crystalline fraction of 79.0 to 91.0 wt.-%, a CRYSTEX soluble fraction of 9.0 to 21.0 wt.-%, and an ethylene content of 1.5 to 6.5 mol.-%; HECO2 has an MFR2 of 2.0 to 10.0 g/10 min, a CRYSTEX crystalline fraction of 70.0 to 82.0 wt.-%, a CRYSTEX soluble fraction of 18.0 to 30.0 wt.-% and an ethylene content of 9.0 to 20.0 mol.-%; the plastomer being a C2/C8 or a C2/C4 copolymer having a density of 850 to 900 kg/m3.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: July 7, 2026
    Assignee: Borealis AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Pauli Leskinen, Georg Grestenberger
  • Patent number: 12674051
    Abstract: A heterophasic propylene ethylene copolymer composition having an MFR2 in the range from 1.0 to 55.0 g/10 min and a melting temperature in the range from 155 to 162° C., comprising: i) from 60 to 88 wt.-% of a xylene cold insoluble fraction (XCI) having an intrinsic viscosity iV(XCI) in the range from 1.40 to 2.50 dl/g, an isotactic pentad concentration [mmmm] of more than 97.0% and a content of 2,1-regiodefects in the range from 0.1 to 0.4 mol %, ii) from 12 to 40 wt.-% of a xylene cold soluble fraction (XCS) having an intrinsic viscosity iV(XCS) in the range from 1.80 to 3.20 dl/g and an ethylene content C2(XCS) in the range from 25 to 80 wt.-%, wherein the ratio of the intrinsic viscosities of the two fractions, iV(XCS)/iV(XCI), is in the range from 1.0 to 2.0.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: July 7, 2026
    Assignee: BOREALIS AG
    Inventors: Jingbo Wang, Luigi Resconi, Markus Gahleitner, Klaus Bernreitner, Wilfried Töltsch
  • Patent number: 12668693
    Abstract: The present invention relates to a film, preferably an unoriented film, comprising a polypropylene composition comprising a random copolymer of propylene monomer units and ethylene comonomer units, wherein the random copolymer has a content of ethylene comonomer units of from 0.5 to 4.0 wt %, based on the total weight amount of monomer units in the random copolymer, the polypropylene composition has a melt flow rate MFR2 of from 0.5 to 20.0 g/10 min, determined according to ISO 1133 at a temperature of 230° C. and a load of 2.16 kg, and the film has a tensile modulus in machine direction TM-MD in the range of from 450 to 850 MPa, when measured according to ISO 527-3 on a 50 ?m monolayer cast film, a process for producing such a film and the use of such a polypropylene composition for the production of a film with an improved balance of properties of tensile modulus and protrusion impact.
    Type: Grant
    Filed: August 25, 2021
    Date of Patent: June 30, 2026
    Assignee: Borealis AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Pauli Leskinen, Peter Niedersuess, Stefan Ortner
  • Patent number: 12668673
    Abstract: Fiber reinforced composite comprising a polypropylene with high melting temperature and narrow molecular weight distribution.
    Type: Grant
    Filed: May 17, 2021
    Date of Patent: June 30, 2026
    Assignee: Borealis AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Pauli Leskinen, Georg Grestenberger
  • Publication number: 20260176456
    Abstract: Composition for automotive exterior components, the composition comprising a) 30 to 45 wt.-%, based on the total weight of the composition, of a first heterophasic propylene copolymer (HECO1) having a melt flow rate MFR2 of 50 to 250 g/10 min determined according to ISO 1133 at 230° C. and 2.16 kg load, a soluble fraction (SF) content of 6 to 22 wt.-% based on the total weight of the first heterophasic propylene copolymer (HECO1) as determined according to the CRYSTEX method, and an ethylene content C2(SF) of 15 to 30 wt.-% based on the total weight of the soluble fraction (SF) of the heterophasic propylene copolymer (HECO1) as determined by Fourier transform infrared spectroscopy (FTIR) calibrated with 13C-NMR spectroscopy, b) 15 to 30 wt.-%, based on the total weight of the composition, of a second heterophasic propylene copolymer (HECO2) having an MFR2 of 5 to 15 g/10 min determined according to ISO 1133 at 230° C. and 2.16 kg load, a soluble fraction (SF) content of 25 to 45 wt.
    Type: Application
    Filed: October 31, 2023
    Publication date: June 25, 2026
    Applicant: BOREALIS AG
    Inventors: Claudia KNIESEL, Angelica Maëlle Delphine LEGRAS, Jingbo WANG, Pauli LESKINEN, Markus GAHLEITNER, Klaus BERNREITNER
  • Patent number: 12643990
    Abstract: A polypropylene composition (PC) comprising: a. from 95.0 to 99.99 wt.-%, of a polypropylene (PP), preferably a propylene homopolymer (HPP); and b. from 0.01 to 5.0 wt.-%, of a compound according to Formula (I), wherein each R is independently selected from C1 to C6 alkylene, C2 to C6 alkenylene and a single bond, each R? is independently selected from H and C1 to C6 alkyl, each R? is independently selected from H and C1 to C22 alkyl, wherein each alkylene, alkenylene and alkyl group may optionally be substituted by deuterium or fluorine, and the two substituents on the central benzene ring may be either positioned in an ortho, meta or para relationship; wherein the polypropylene composition (PC) has an MFR2 of from 400 to 5000 g/10 min and a melting temperature Tm of from 140 to 170° C.
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: June 2, 2026
    Assignee: BOREALIS AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Joachim Fiebig, Henk Van Paridon, Wilhelmus Sars, Gustaf Tobieson, Pauli Leskinen
  • Publication number: 20260146151
    Abstract: An alpha-nucleated monophasic propylene terpolymer composition (PC) having an ethylene content in the range from 0.75 to 4.0 mol-%, a 1-butene content in the range from 2.0 to 7.5 mol-%, an MFR2 in the range from 1.0 to 35 g/10 min, a melting temperature in the range from 125 to 140° C., and a crystallization temperature in the range from 95 to 115° C., wherein the alpha-nucleated monophasic propylene terpolymer composition (PC) furthermore has: a) a 1.5 N Hot Tack sealing process window, measured on a 50 m blown film sample, in the range from 15 to 25° C., or b) a 1.5 N Hot Tack sealing process window, measured on a 50 m cast film sample, in the range from 20 to 30° C.
    Type: Application
    Filed: August 22, 2023
    Publication date: May 28, 2026
    Inventors: Jingbo Wang, Francisco Sacchetti, Joel Fawaz, Markus Gahleitner, Klaus Bernreitner, Peter Niedersüss, Stefan Ortner, Auli Nummila-Pakarinen
  • Patent number: 12636867
    Abstract: Polypropylene-based multilayer film, which is biaxially oriented, a process for manufacturing the biaxially oriented multilayer film and its use in flexible packaging.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: May 26, 2026
    Assignee: Borealis AG
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Pauli Leskinen, Peter Niedersuess, Stefan Ortner
  • Publication number: 20260132269
    Abstract: The present invention relates to a polypropylene composition (C) comprising: i) from 55.0 to 95.0 wt.-%, based on the total weight of the composition, of a heterophasic propylene copolymer (HECO) comprising a semicrystalline matrix phase and an elastomeric phase dispersed in said matrix phase and a xylene cold soluble fraction (XCS) determined at 23° C. according to ISO 16152 in the range from 18.0 to 45.0 wt.-%, and ii) from 5.0 to 45.0 wt.-%, based on the total weight of the composition, of a random copolymer (CP) of propylene and at least one comonomer selected from the group of C4-C10 alpha-olefins that has been synthesized in the presence of a single-site catalyst, wherein the polypropylene composition (C) has a melt flow rate MFR2 measured according to ISO 1333 at 230° C. and 2.16 kg of from 20.0 to 100.
    Type: Application
    Filed: October 10, 2022
    Publication date: May 14, 2026
    Inventors: Daniela Mileva, Jingbo Wang, Pauli Leskinen, Markus Gahleitner, Klaus Bernreitner
  • Publication number: 20260116057
    Abstract: A multilayer film (F), comprising, in the given order, the following layers: (A) a skin layer; (B) a core layer; and (C) a sealing layer, comprising at least 90 wt.-% of a polypropylene composition (PC) comprising the following components: i) 20 to 70 wt.-% of a RAHECO having an MFR2 of 0.1 to 10.0 g/10 min; ii) 10 to 50 wt.-% of a first propylene-ethylene random copolymer (R-PP1) having an MFR2of 1.0 to 6.0 g/10 min; and iii) 10 to 50 wt.-% of a second propylene-ethylene random copolymer (R-PP2) having an MFR2 of 7.0 to 20 g/10 min.
    Type: Application
    Filed: March 8, 2024
    Publication date: April 30, 2026
    Inventors: Jingbo Wang, Markus Gahleitner, Klaus Bernreitner, Peter Niedersüss, Stefan Ortner
  • Publication number: 20260109139
    Abstract: Polypropylene-based multilayer film, which is biaxially oriented, a process for manufacturing the biaxially oriented multilayer film and its use in flexible packaging.
    Type: Application
    Filed: February 29, 2024
    Publication date: April 23, 2026
    Inventors: Jingbo Wang, Joel Fawaz, Markus Gahleitner, Klaus Bernreitner, Peter Niedersuess, Stefan Ortner
  • Publication number: 20260109140
    Abstract: Polypropylene-based multilayer film, which is biaxially oriented, a process for manufacturing the biaxially oriented multilayer film and its use in flexible packaging.
    Type: Application
    Filed: February 29, 2024
    Publication date: April 23, 2026
    Inventors: Jingbo Wang, Joel Fawaz, Markus Gahleitner, Klaus Bernreitner, Peter Niedersuess, Stefan Ortner