Abstract: A heating element and heating assembly to heat a fluid as part of a heating device. The heating element is formed from a high electrical resistance material such as an FeCrAl based material. The heating device comprises a heating block having a high heating-surface area to volume ratio (HTVR) to achieve a high heating density with a low surface load.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores and is positionally stabilised within the jacket block via a plurality of stabilising fins that project radially inward to at least partially surround the elongate heating element within each of the bores.

Abstract: An electric heater for a fluid comprises a plurality of electrically conductive tubes arranged in a bundle for resistive heating having an axial extension, electrical connectors arranged between the tubes. The electric heater is configured for the fluid to flow through the bundle in direct contact with inner and outer surfaces of the tubes. Each of the tubes has an outer diameter within a range of 6-40 mm and an outer diameter to wall thickness ratio within a range of 5-15 or within a range of 7-12. A ratio between a total cross-sectional surface area in between the tubes and a total cross-sectional area inside the tubes lies within a range of ?10% to +30% or within a range of ?5% to +25% of a ratio between the outer and inner diameters of one tube.

Abstract: An electric heater for a fluid comprises a plurality of electrically conductive tubes arranged in a bundle for resistive heating having an axial extension, electrical connectors arranged between the tubes. The electric heater is configured for the fluid to flow through the bundle in direct contact with inner and outer surfaces of the tubes. Each of the tubes has an outer diameter within a range of 6-40 mm and an outer diameter to wall thickness ratio within a range of 5-15 or within a range of 7-12. A ratio between a total cross-sectional surface area in between the tubes and a total cross-sectional area inside the tubes lies within a range of ?10% to +30% or within a range of ?5% to +25% of a ratio between the outer and inner diameters of one tube.

Abstract: Method for cooling a heating element of an electric heater in a thermal process cycle comprising the steps of cooling the heating element at a first cooling rate from a first temperature to a second temperature and cooling the heating element at a second cooling rate from the second temperature to a third temperature, wherein the second cooling rate is faster than the first cooling rate.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores that together with the jacket block define a heating assembly to heat the gas. The heating assembly is positionally stabilised within the electric heater via at least one brace configured to inhibit undesirable independent axial and/or lateral movement of the heating assembly within the electric heater.

Abstract: A heating element and heating assembly to heat a fluid as part of a heating device. The heating element is formed from a high electrical resistance material such as an FeCrAl based material. The heating device comprises a heating block having a high heating-surface area to volume ratio (HTVR) to achieve a high heating density with a low surface load.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores and is positionally stabilised relative to the jacket block via at least one support member, optionally in the form or an elongate rod to inhibit undesirable independent axial and/or lateral movement of the heating element relative to the jacket block.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores and is positionally stabilised within the jacket block via a plurality of stabilising fins that project radially inward to at least partially surround the elongate heating element within each of the bores.

Abstract: Method for cooling a heating element of an electric heater in a thermal process cycle comprising the steps of cooling the heating element at a first cooling rate from a first temperature to a second temperature and cooling the heating element at a second cooling rate from the second temperature to a third temperature, wherein the second cooling rate is faster than the first cooling rate.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores and is positionally stabilised relative to the jacket block via at least one support member, optionally in the form or an elongate rod to inhibit undesirable independent axial and/or lateral movement of the heating element relative to the jacket block.

Abstract: An electric heater to heat a flow of a fluid having a jacket block comprising a plurality of longitudinal bores to allow the through-flow of a gas phase medium. An elongate heating element extends through each of the bores that together with the jacket block define a heating assembly to heat the gas. The heating assembly is positionally stabilised within the electric heater via at least one brace configured to inhibit undesirable independent axial and/or lateral movement of the heating assembly within the electric heater.

Abstract: A heating element for heating gases to high temperatures includes at least one tube arranged for the flow of gas to be heated and an electrical heating wire in the tube, which transfers heat to the gas flowing past. A process heater and a corresponding heating element are provided to permit generation of gas temperatures up to 1000° C. or above and having a lifespan 10 times longer than conventional heating coils. The heating wire is formed as a heating rod extending along the tube axis, whose maximum clear distance to the inner wall of the tube does not exceed a value of 10 mm over at least 80% of the circumference and/or at least 80% of the overlapping length of the tube and heating rod.

Abstract: A heating element for heating gases to high temperatures includes at least one tube arranged for the flow of gas to be heated and an electrical heating wire in the tube, which transfers heat to the gas flowing past. A process heater and a corresponding heating element are provided to permit generation of gas temperatures up to 1000° C. or above and having a lifespan 10 times longer than conventional heating coils. The heating wire is formed as a heating rod extending along the tube axis, whose maximum clear distance to the inner wall of the tube does not exceed a value of 10 mm over at least 80% of the circumference and/or at least 80% of the overlapping length of the tube and heating rod.

Abstract: A heating element for heating gases to high temperatures includes at least one tube arranged for the flow of gas to be heated and an electrical heating wire in the tube, which transfers heat to the gas flowing past. A process heater and a corresponding heating element are provided to permit generation of gas temperatures up to 1000° C. or above and having a lifespan 10 times longer than conventional heating coils. The heating wire is formed as a heating rod extending along the tube axis, whose maximum clear distance to the inner wall of the tube does not exceed a value of 10 mm over at least 80% of the circumference and/or at least 80% of the overlapping length of the tube and heating rod.