Patents by Inventor Marshall Allen Neely
Marshall Allen Neely has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230287615Abstract: A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.Type: ApplicationFiled: May 19, 2023Publication date: September 14, 2023Inventors: Marshall Allen Neely, Ricky E. Mathews, Wilton Hall
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Publication number: 20230183898Abstract: A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.Type: ApplicationFiled: February 14, 2023Publication date: June 15, 2023Inventors: Marshall Allen Neely, Ricky E. Mathews, Wilton Hall
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Patent number: 11585029Abstract: A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.Type: GrantFiled: June 22, 2021Date of Patent: February 21, 2023Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Ricky E. Mathews, Wilton Hall
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Publication number: 20220259783Abstract: A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.Type: ApplicationFiled: June 22, 2021Publication date: August 18, 2022Inventors: Marshall Allen Neely, Ricky E. Mathews, Wilton Hall
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Publication number: 20190136429Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: ApplicationFiled: January 7, 2019Publication date: May 9, 2019Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Patent number: 10190246Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: GrantFiled: June 28, 2018Date of Patent: January 29, 2019Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Publication number: 20180305849Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: ApplicationFiled: June 28, 2018Publication date: October 25, 2018Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Patent number: 10011932Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: GrantFiled: July 29, 2014Date of Patent: July 3, 2018Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Patent number: 9290874Abstract: A backing material shift system for controlling movement of a backing material through a tufting machine includes spaced, first and second backing feed roll assemblies each carrying a series of reduced length backing feed rolls. The backing feed rolls are connected in series, with their opposite ends being supported by a series of roll stabilizing blocks. The backing feed roll assemblies are slidably supported along the frame of the tufting machine and are movable or shiftable across the tufting zone of the tufting machine in a direction transverse to the path of travel or feeding of the backing material through the tufting machine by operation of a backing material shifter.Type: GrantFiled: April 8, 2015Date of Patent: March 22, 2016Assignee: Card-Monroe Corp.Inventors: Ricky E. Mathews, Marshall Allen Neely
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Patent number: 9260810Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: GrantFiled: May 28, 2014Date of Patent: February 16, 2016Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Publication number: 20160032510Abstract: A tufting machine including spaced rows of needles for inserting yarns into a backing material. The needles are engaged by a series of cut pile hooks and level cut loop loopers or hooks that generally are arranged at spaced elevations. The cut pile hooks will engage one of the rows of needles for forming cut pile tufts of yarns in the backing material. The level cut loop loopers or hooks engage the other row of needles and each include clips. The clips are selectively moved into a position substantially blocking retention of loops of yarns picked up and/or formed along their level cut loop loopers or hooks for formation of loop and cut pile tufts of yarns in the backing material.Type: ApplicationFiled: July 31, 2015Publication date: February 4, 2016Inventors: Wilton Hall, Marshall Allen Neely
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Publication number: 20160032509Abstract: A tufting machine has a needle bar for carrying a plurality of needles for reciprocating into and out of a base material. A sliding needle bar shift mechanism may shift the needle bar laterally according to a pattern. The needle bar is mounted for reciprocation and for lateral movement relative to the direction of reciprocation by a drive system including a first directional drive component having a foot secured to a respective push rod of the tufting machine and a second directional drive component connected to the shift mechanism. The first and second drive components will connect to the needle bar through linear bearings or bushings so that the motion of the needle bar in multiple different directions is controlled while permitting greater machine operating and needle bar shifting speeds.Type: ApplicationFiled: July 29, 2014Publication date: February 4, 2016Inventors: Marshall Allen Neely, Ricky E. Mathews, Daryl L. Gibson
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Publication number: 20150292131Abstract: A backing material shift system for controlling movement of a backing material through a tufting machine includes spaced, first and second backing feed roll assemblies each carrying a series of reduced length backing feed rolls. The backing feed rolls are connected in series, with their opposite ends being supported by a series of roll stabilizing blocks. The backing feed roll assemblies are slidably supported along the frame of the tufting machine and are movable or shiftable across the tufting zone of the tufting machine in a direction transverse to the path of travel or feeding of the backing material through the tufting machine by operation of a backing material shifter.Type: ApplicationFiled: April 8, 2015Publication date: October 15, 2015Inventors: Ricky E. Mathews, Marshall Allen Neely
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Patent number: 7946233Abstract: A system and method for forming synthetic/artificial grass or turf products in which a series of tufts of artificial/synthetic grass filaments or yarns are formed in a backing material. The system generally will include spaced rows of needles mounted along a tufting zone and which are reciprocated through the backing to different penetration depths. A series of loopers and a series of hooks will be aligned with and will engage the needles in order to form cut and loop pile tufts of yarns having varying lengths in the backing material.Type: GrantFiled: August 25, 2008Date of Patent: May 24, 2011Assignee: Card-Monroe Corp.Inventors: Wilton Hall, Cody Godfrey, Marshall Allen Neely
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Publication number: 20090107372Abstract: A system for forming multiple patterned, tufted articles, includes a tufting machine having a series of distinct machine sections each adapted to form a desired patterned, tufted articles and each operable independently of the other machine sections. A system control can be programmed with pattern parameters for each of the patterned tufted articles to be formed, and will control the machine sections to form each of the patterned tufted articles.Type: ApplicationFiled: October 29, 2008Publication date: April 30, 2009Applicant: Card-Monroe Corp.Inventors: Charles F. Monroe, Marshall Allen Neely, William M. Christman, JR.
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Patent number: 6318730Abstract: An improved tufting machine push rod housing gland seal assembly for use with a tufting machine is disclosed. The gland seal assembly of the invention includes an elongate carrier formed by a longitudinal axis, having a first end and a spaced second end, constructed for being received within a gland seal receiving cavity defined within a push rod housing. A concentric throughbore is defined within the carrier about the longitudinal axis. A first continuous annular groove is defined in a side wall of the bore, and an axially spaced second continuous annular groove is also defined in the side wall of the bore. The two grooves together define therebetween a continuous annular bearing surface for supporting and guiding the push rod as it is reciprocated through the gland seal assembly and along the axis, thus minimizing the impact of push rod flexure or oscillation on the gland seal assembly, and the push rod housing.Type: GrantFiled: April 2, 1998Date of Patent: November 20, 2001Assignee: Card-Monroe Corp.Inventor: Marshall Allen Neely
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Patent number: 5896821Abstract: A conventional tufting machine is provided with front and rear juxtaposed, laterally shiftable, needle bars positioned on a common needle bar support. A first series of needles having a first take-off hand, in a first gauge, are embedded in a first needle gauge block mounted on the front needle bar. A second series of needles of an opposite take-off hand, in a second gauge, are embedded in a second needle gauge block fastened to the rear needle bar. The needles of the first and second series of needles, respectively, combine together to form a third series of needles of a desired gauge of the machine, the gauge of the machine being narrower than the gauge of either the first or second series of needles, respectively.Type: GrantFiled: July 18, 1997Date of Patent: April 27, 1999Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Wilton Hall
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Patent number: 5857422Abstract: A tufting machine belt driven gauging element drive assembly (5) for use with a tufting machine (7) is disclosed. The drive assembly includes a spindle assembly (24) rotatably supported on the tufting machine with respect to at least one elongate gauging element drive shaft (31, 34). The spindle assembly is rotated in timed relationship with the rotation of a tufting machine drive shaft (16) by a drive sprocket (20) mounted on the tufting machine drive shaft, a flexible timing belt (21) encircling the drive sprocket and a driven sprocket (23) formed as a part of the spindle assembly. The spindle assembly has at least one adjustable cam assembly (52a, 52b) affixed thereto and having a stub shaft (54a, 54b) formed as a part thereof which is parallel to and offset from the longitudinal axis of the spindle shaft, and which orbits the axis of the spindle shaft as the spindle shaft is rotated.Type: GrantFiled: August 6, 1997Date of Patent: January 12, 1999Assignee: Card-Monroe Corp.Inventors: Marshall Allen Neely, Paul E. Beatty
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Patent number: 5743201Abstract: A yarn feed mechanism for use with a tufting machine is disclosed. The tufting machine has a needle bar with an aligned series of spaced tufting needles disposed thereon, each of which is supplied with yarn from a yarn supply for penetrating a backing material to sew tufts of yarn therein. The yarn feed mechanism includes a support framework mounted on the tufting machine adjacent a yarn feed path extending from the yarn supply to the needles of the tufting machine, with at least one yarn feed roll assembly mounted for rotation on the support framework. The yarn feed roll assembly further includes an elongate yarn feed roll having an exterior yarn driving periphery extending along a longitudinal axis parallel to the needle bar of the tufting machine, the yarn feed roll being rotated in timed relationship with the reciprocation of the needle bar.Type: GrantFiled: April 18, 1997Date of Patent: April 28, 1998Assignee: Card-Monroe Corp.Inventors: Roy T. Card, Wilton Hall, Marshall Allen Neely, Michael L. Kilgore
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Patent number: RE37108Abstract: Symmetrical, modular blocks each having a plurality of fixed, equally spaced, gauging elements, namely loopers, needles, and reeds protruding therefrom, the blocks are positioned on the sides of the guide bars of a tufting machine, each guide bar having transverse channels at equally spaced intervals. These channels respectively receive guide bars of the blocks when the blocks are removably positioned on the sides of the guide bar. Bolts or screws secure the blocks in place on their guide bars so that their needles, loopers, and reeds are appropriately gauged and positioned for tufting action, protruding toward the tufting zone.Type: GrantFiled: March 27, 1997Date of Patent: March 27, 2001Assignee: Card-Monroe Corp.Inventor: Marshall Allen Neely