Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A pusher has a retaining member disposed within an opening in the pusher cap, a fastening member secured to the pusher base and a fuse element interposes between the retaining member and the fastening member, the fuse element failing upon the application of an undesirable level of force to said pusher cap.

Abstract: A sortation conveyor has overlapping pusher shoes stealth profile upper surface and a “cow catcher” edge which reduces interference with mislocated packages. In a tube type sortation conveyor of one aspect of the present invention, the center of the tubes are vertically offset upwards from the center of the chain pins which allows a single pusher cap design to be used with a round tube type and a slat type sortation conveyor. In another aspect of the invention, the pusher cap has a single, common mounting surface which accepts pusher pads of different divert angles.

Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.

Abstract: A zero-pressure accumulating conveyor including a bed defined by rotatable rollers mounted in parallel sidewalls and powered by an endless drive chain. Pneumatic actuators lift the drive chain into engagement with the rollers to empower same. Sensor rollers divide the bed into distinct zones. Sensor rollers are retained in operative position relative to the conveyor bed by unique sensor brackets. A primary sensor roller bracket includes a bore with a piston movable there within; the cooperating secondary sensor roller bracket is spring biased in a first direction. Valves, and pneumatic circuitry controlled by such valves, extend along the length of the conveyor. Such valves are operated by the primary sensor roller brackets to regulate the flow of air pressure into the bores of the brackets and into the actuators. The actuators, when the pressure therein is bled-off, allow the chain in a particular zone to drop out of contact with the rotatable rollers.

Abstract: A linear actuator divert switch, a limited angle motor driven divert switch and a limited angle motor driven cross-over switch are provided for sortation conveyors. In addition conveying members of inverted substantially "U" shaped having spaced relatively hollow legs spanned by a bridge that is either hollow or not are also provided for sortation conveyors. A package diverter is formed with a cavity extending therethrough to surround the conveying member and so as to carry a divert/guide pin and cam follower part of which is disposed in the space between the conveying member legs to provide a relatively high positioning for divert/guide pin and cam follower with respect to the conveying members. Special lands extend out from the walls of the cavity to cock each package diverter on its conveying members in the direction of conveyor movement. The divert/guide pins are formed with a generally football shaped cross-sectional configuration to facilitate passage thereof through the various switches.

Abstract: A sortation conveyor includes elongated slats, of rectangular configuration, travelling in pairs along an endless path. The conveyor is characterized by unique diverters, and mounting assemblies therefor. The diverters are formed of a durable plastic, with an additive for lubricity. The additional lubricity allows the bearing surfaces of the diverter to slide laterally along the adjacent pair of slats, with reduced friction. A metal I-beam insert strengthens the web of the diverter, while reducing the thickness thereof; the reduced thickness allows the web of the diverter to pass easily between adjacent pairs of slats. The diverter pin has flat sides, in horizontal cross-section, for cooperation with pin guides and switches. Two urethane blocks fill the hollow shell at the upper end of the diverter, and the protruding edges of the blocks are angled to impart a downward force to a package striking same.

Abstract: A zero-pressure accumulating conveyor including a bed defined by rotatable rollers mounted in parallel sidewalls and powered by an endless drive chain. Pneumatic actuators lift the drive chain into engagement with the rollers to empower same. Sensor rollers divide the bed into distinct zones. Sensor rollers are retained in operative position relative to the conveyor bed by unique sensor brackets. A primary sensor roller bracket includes a bore with a piston movable there within; the cooperating secondary sensor roller bracket is spring biased in a first direction. Valves, and pneumatic circuitry controlled by such valves, extend along the length of the conveyor. Such valves are operated by the primary sensor roller brackets to regulate the flow of air pressure into the bores of the brackets and into the actuators. The actuators, when the pressure therein is bled-off, allow the chain in a particular zone to drop out of contact with the rotatable rollers.

Abstract: A zero-pressure accumulating conveyor including a bed defined by rotatable rollers mounted in parallel sidewalls and powered by an endless drive chain. Pneumatic actuators lift the drive chain into engagement with the rollers to empower same. Sensor rollers divide the bed into distinct zones. Sensor rollers are retained in operative position relative to the conveyor bed by unique sensor brackets. A primary sensor roller bracket includes a bore with a piston movable there within; the cooperating secondary sensor roller bracket is spring biased in a first direction. Valves, and pneumatic circuitry controlled by such valves, extend along the length of the conveyor. Such valves are operated by the primary sensor roller brackets to regulate the flow of air pressure into the bores of the brackets and into the actuators. The actuators, when the pressure therein is bled-off, allow the chain in a particular zone to drop out of contact with the rotatable rollers.

Abstract: In a live roller conveyor wherein friction drive wheels underlie and drive the live rollers, sprockets mounted on the frame drive the friction drive wheels and are themselves driven by a driving chain course running below them. Both the driving and return courses of the chain are supported and guided by the same chain guide member of extruded plastic which is mounted on the frame and includes laterally projecting flanges having shoulder portions which directly support and guide the respective chain courses. The drive mechanism is provided with multiple sheet metal guard members which are mounted in alternately overlapping (shingle) fashion along the conveyor and are constructed with sections which are readily bendable to accommodate curved stretches of the conveyor. This drive mechanism and the guard members are equally useful on straight and curved conveyors and on combinations of straight and curved conveyor sections.

Abstract: A roller conveyor having housings pivotally mounted below the rollers. Friction rolls rotatably mounted in the housings drive the rollers. The friction rolls are urged against the rollers with controlled pressure. A diaphragm or a spring can raise each housing to operative position to cause the associated friction roll to drive the associated roller. The pressure is controlled so that if one of the rollers is restrained, the associated friction roll can slip.

Abstract: The live roller conveyor includes multiple power transmission devices each mounted for movement between a retracted non-driving position and a position of driving relation between a friction drive wheel therein and at least one of the rollers. Each of the power transmission devices includes an assembly wherein the drive wheel and the driving sprocket therefor are rotationally mounted, and the main drive is a flexible drive chain, the driving run of which extends through the successive power transmission devices. A chain retaining member forming a part of each of the power transmission device assemblies holds the chain in driving engagement with the associated sprocket in all moved positions of the assembly, but has a separable connection with part of the associated assembly wherein the driving sprocket is supported in order to effect release of the sprocket from the chain.