Abstract: A fail safe gas furnace optical flame sensor uses a transconductance amplifier with low photodiode current to sense the presence or absence of a gas flame within the burner of a gas furnace. The photodiode signal appears as the only negative voltage signal in the circuit, and the equivalent resistance feedback network is redundantly designed, thus ensuring that no false flame-on conditions will be detected due to the failure of a single resistive component. Because it does not reside within the flame, the sensor is immune to false flame-off conditions caused by material deposition and corrosion of the sensor.

Abstract: A low emission combustion system for use in a fuel-fired apparatus includes a fuel-fired burner (30) operative for generating a flame extending substantially axially outwardly from the outlet of the burner, a heat transfer tube (40) opposed to the outlet of the burner whereby the flame extending from said burner passes into a flame inlet section (48) of the gas flow conduit (46) of the heat transfer tube, a radiator body (50) disposed within the flame inlet section of the gas flow conduit of the heat transfer tube, and a catalytic converter (60) for oxidizing carbon monoxide to carbon dioxide. The radiator body (50) has a thermal mass sufficient to reduce peak flame temperatures in the flame inlet section to less than 2800 F. The catalytic converter is disposed within the gas flow conduit at a location downstream of the radiator body.

Abstract: A flashback resistant burner for lean fuel/air mixtures includes apparatus for mixing a primary fuel and combustion air to form a noncombustible fuel/air mixture. Means are provided for accelerating the noncombustible fuel/air mixture to a velocity higher than the flame speed of a combustible mixture of the primary fuel and air. Means are further provided for mixing a secondary fuel with the accelerated noncombustible fuel/air mixture to form a combustible fuel/air mixture that has an equivalence ratio less than 1. Means are then provided for burning the combustible fuel/air mixture.

Abstract: A light detection apparatus includes a light detector using a photoelectric converter such as a photodiode. The light detector has a selective viewport that limits the field of view observed by the photoelectric converter. The photoelectric converter generates a current signal based on the light received through the selective viewport. Using current-mode amplification, a current amplifier generates an amplified current signal based on the current signal received from the photoelectric converter. A switch coupled to receive the amplified current signal from the current amplifier, generates an output signal based on the amplified current signal. The switch can be implemented to generate the output signal with predetermined logic levels compatible with a desired logic family.

Abstract: A heating unit (14) includes a flame holder (2) that has a plurality of randomly distributed pores and comprises at least about 50 wt % ceramic particles that have an emissivity of at least about 0.7. The heating unit (14) also has means for conveying a fuel/air mixture to the flame holder (2), means (18) for igniting the fuel/air mixture so it forms a flame in proximity to the flame holder, means (20) for transferring heat from the flame to a heat transfer medium, and means (26) for exhausting combustion products from the heating unit. A fuel/air mixture may be directed through the flame holder (2) and burned to form a flame in proximity to the flame holder such that the flame and flame holder interact to produce emissions of less than about 10 ng/J NO.sub.x.

Abstract: A method of combusting a hydrocarbon fuel includes mixing the fuel with a first air stream to form a fuel/air mixture having an equivalence ratio of greater than 1 and partially oxidizing the fuel by contacting it with an oxidation catalyst to generate a heat of reaction and a partial oxidation product stream. The partial oxidation product stream is mixed with a second air stream and completely combusted in a main combustor at a condition at which appreciable quantities of thermal NO.sub.x are not formed to generate an effluent gas stream, thereby generating an effluent gas stream containing decreased amounts of thermal and prompt NO.sub.x. A system for combusting a hydrocarbon fuel includes, in combination, means for mixing the fuel with a first air stream, a catalytic oxidation stage containing an oxidation catalyst, means for mixing the partial oxidation product stream with a second air stream, and a main combustor capable of completely combusting the partial oxidation product stream.

Abstract: A fuel/air control system for use in controlling the operation of a surface combustion burner includes a photodetector that provides electrical signal equivalents of burner flame emission to a controller. The controller simultaneously receives signals indicative of the fuel/air mixture. The controller fits the emission and fuel air mixture data to a fourth order polynomial. Thereafter, the mathematical inflection point is computed and the corresponding fuel/air mixture is determined. The controller then generates command signals to adjust and maintain the burner at the inflection point fuel/air mixture. Multiple burner control can also be achieved with the present fuel/air control system without the need to sample exhaust gas.