Abstract: An end cap assembly configured for use in a control valve and in combination with a spool includes a stater, the stater having a spool stop having a hardened surface.

Abstract: In one embodiment, a fuel injector assembly is described. The fuel injector assembly includes a terminal assembly that electrically connects a plurality of wire cables to a plurality of control valve solenoids. The control valve solenoids can include, for example, a needle control valve solenoid and/or an intensifier control valve solenoid. The terminal assembly can be physically configured with a radius profile that prevents excessive bending of the wire cables. A connector bridge may allow for the offsetting of a first pair and a second pair of electrical rods that are used to provide electrical current from the terminal assembly to the needle control valve solenoid. Alternatively, the intensifier control valve solenoid may have an aperture, and an armature of an associated poppet valve may have a slot, that are configured to receive the placement of at least a portion of the pair of electrical rods.

Abstract: A method for restoring a rail connection interface of a fuel injector and/or a method for cleaning the fuel injector. The method comprises inspecting a rail connection interface of the fuel injector, and restoring the rail connection interface. The method may further comprise connecting a flush line to at least one of a nozzle or a fuel inlet hole of a cone nut of the fuel injector, pressurizing a cleaning solution, and supplying the pressurized cleaning solution to the flush line.