Abstract: A battery pack discharging device having a hand-held member and a docking device are provided. The hand-held member has a handle portion, first and second extension members, first and second conductive members, and a resistor. The resistor is disposed in the handle portion between the first and second conductive portions. The device further includes a docking device having a housing and first and second contact members. The first and second extension members are disposed in the first and second apertures, respectively, of the docking device such that the first and second conductive members contact the first and second contact members, respectively.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly coupled to the battery cell housing. The cable carrier assembly includes a carrier member having a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. The cable carrier assembly further includes a first cable fixedly held by the carrier member.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly having a carrier member with a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. A first cable extends from the interior region of the battery cell housing and through the first aperture of the carrier member to an electronic module disposed on the carrier member.

Abstract: A battery pack discharging device is provided. The device includes a hand-held member having a handle portion and first and second actuation members extending from the handle portion. The device further includes a docking device having a housing, first and second switches, and a resistor. The housing has first and second apertures extending therethrough. First and second actuation members of the hand-held member are disposed in first and second apertures, respectively, of the housing such that the first and second actuation members transition the first and second switches, respectively, to first and second closed operational positions, respectively, to discharge the battery pack.

Abstract: A battery pack discharging device having a hand-held member and a docking device are provided. The hand-held member has a handle portion, first and second extension members, first and second conductive members, and a resistor. The resistor is disposed in the handle portion between the first and second conductive portions. The device further includes a docking device having a housing and first and second contact members. The first and second extension members are disposed in the first and second apertures, respectively, of the docking device such that the first and second conductive members contact the first and second contact members, respectively.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly coupled to the battery cell housing. The cable carrier assembly includes a carrier member having a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. The cable carrier assembly further includes a first cable fixedly held by the carrier member.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly having a carrier member with a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. A first cable extends from the interior region of the battery cell housing and through the first aperture of the carrier member to an electronic module disposed on the carrier member.

Abstract: A battery pack discharging device is provided. The device includes a hand-held member having a handle portion and first and second actuation members extending from the handle portion. The device further includes a docking device having a housing, first and second switches, and a resistor. The housing has first and second apertures extending therethrough. First and second actuation members of the hand-held member are disposed in first and second apertures, respectively, of the housing such that the first and second actuation members transition the first and second switches, respectively, to first and second closed operational positions, respectively, to discharge the battery pack.

Abstract: A battery cell assembly and a method for assembling the battery cell assembly are provided. The battery cell assembly includes first and second battery cells with a heat exchanger disposed between the first and second battery cells. The heat exchanger has a plastic frame and first and second thermally conductive layers. The plastic frame has an interior space extending therethrough. The first and second thermally conductive layers are disposed on opposite sides of the plastic frame to enclose the interior space, such that when a liquid is disposed in the interior space, heat energy is transferred from the first battery cell through the first thermally conductive layer to the liquid.

Abstract: A battery cell carrier assembly having a battery cell carrier for holding a battery cell is provided. The battery cell carrier includes a trapping member for holding the battery cell. The battery cell carrier has at least one aperture extending therethrough for allowing air to flow therethrough to contact the first side of the battery cell for cooling the battery cell. The battery cell carrier further includes a panel member configured to be coupled to the trapping member for holding the battery cell therebetween. The panel member has at least one aperture extending therethrough for allowing air to flow therethrough to contact the battery cell for cooling the battery cell.

Abstract: A battery cell interconnect and voltage sensing assembly and a method for coupling a battery cell assembly thereto are provided. The battery cell interconnect and voltage sensing assembly includes a frame member holding a plurality of electrical interconnect members and a circuit board with an electrical connector. The assembly routes an electrical current from battery cell assemblies through the electrical interconnect members and can allow a voltage at each of the electrical interconnect members to be sensed at the electrical connector.

Abstract: A mounting system for a plurality of battery modules needed to form a battery pack includes a battery tray with a combination of fixed and detachable retainers that enable insertion/removal of individual battery modules from the battery pack, both during assembly of the battery pack and later in conjunction with service during its operation. The battery tray may be disposed on a base plate for added support, as well as integration of more than one battery tray and associated modules into a battery pack. A cover may be added to for additional support and protection of the battery modules. Where multiple battery trays are integrated on a base plate, the battery trays may be oriented on the base plate in different directions. The battery mounting system may be used in a motor vehicle or other applications that use a battery pack.

Abstract: A battery cell interconnect and voltage sensing assembly and a method for coupling a battery cell assembly thereto are provided. The battery cell interconnect and voltage sensing assembly includes a circuit board, electrical interconnect members, and an electrical connector. The circuit board further has slots therethrough for receiving the electrical interconnect members thereon. Electrical terminals from battery cell assemblies are coupled to the electrical interconnect members. The circuit board also has electrical traces for routing voltages at the electrical interconnect members to the electrical connector for sensing voltages of the battery cell assemblies.

Abstract: A battery cell interconnect and voltage sensing assembly and a method for coupling a battery cell assembly thereto are provided. The battery cell interconnect and voltage sensing assembly includes a frame member holding a plurality of electrical interconnect members and a circuit board with an electrical connector. The assembly routes an electrical current from battery cell assemblies through the electrical interconnect members and can allow a voltage at each of the electrical interconnect members to be sensed at the electrical connector.

Abstract: A mounting system for a plurality of battery modules needed to form a battery pack includes a battery tray with a combination of fixed and detachable retainers that enable insertion/removal of individual battery modules from the battery pack, both during assembly of the battery pack and later in conjunction with service during its operation. The battery tray may be disposed on a base plate for added support, as well as integration of more than one battery tray and associated modules into a battery pack. A cover may be added to for additional support and protection of the battery modules. Where multiple battery trays are integrated on a base plate, the battery trays may be oriented on the base plate in different directions. The battery mounting system may be used in a motor vehicle or other applications that use a battery pack.

Abstract: A battery cell interconnect and voltage sensing assembly and a method for coupling a battery cell assembly thereto are provided. The battery cell interconnect and voltage sensing assembly includes a circuit board, electrical interconnect members, and an electrical connector. The circuit board further has slots therethrough for receiving the electrical interconnect members thereon. Electrical terminals from battery cell assemblies are coupled to the electrical interconnect members. The circuit board also has electrical traces for routing voltages at the electrical interconnect members to the electrical connector for sensing voltages of the battery cell assemblies.

Abstract: A battery cell assembly and a method for assembling the battery cell assembly are provided. The battery cell assembly includes first and second battery cells with a heat exchanger disposed between the first and second battery cells. The heat exchanger has a plastic frame and first and second thermally conductive layers. The plastic frame has an interior space extending therethrough. The first and second thermally conductive layers are disposed on opposite sides of the plastic frame to enclose the interior space, such that when a liquid is disposed in the interior space, heat energy is transferred from the first battery cell through the first thermally conductive layer to the liquid.

Abstract: A battery cell carrier assembly having a battery cell carrier for holding a battery cell is provided. The battery cell carrier includes a trapping member for holding the battery cell. The battery cell carrier has at least one aperture extending therethrough for allowing air to flow therethrough to contact the first side of the battery cell for cooling the battery cell. The battery cell carrier further includes a panel member configured to be coupled to the trapping member for holding the battery cell therebetween. The panel member has at least one aperture extending therethrough for allowing air to flow therethrough to contact the battery cell for cooling the battery cell.