Abstract: The invention provides an oxygen Andrussow process for production of hydrogen cyanide from a methane-containing feedstock such as natural gas in the presence of oxygen and ammonia over a platinum catalyst, wherein the production of byproduct organonitrile impurities, such as acrylonitrile, is reduced. Limiting the content of C2 hydrocarbons in the methane feedstock in the oxygen Andrussow process, in contrast to the air Andrussow process, has been found to reduce formation of organonitriles, such as acrylonitrile. The organonitrile impurities can require additional processing for removal cause fouling of equipment, and can also contribute to hydrogen cyanide polymerization. Reduction of C2+ hydrocarbon levels to less than 2 wt %, or 1 wt %, or less than 0.1 wt %, in the methane can provide an improved yield of higher purity HCN.

Abstract: Processes and systems for the production of hydrogen cyanide via the Andrussow process are described. A reaction zone, wherein oxygen, ammonia, and methane can be allowed to react in the presence of a catalyst comprising platinum to provide hydrogen cyanide. A desulfurization zone, wherein a feed stream comprising sulfur and at least one of the oxygen, the ammonia, and the methane can be contacted with a desulfurization material to produce a sulfur-reduced feed stream that is provided to the reaction zone. In an example, the desulfurization material includes zinc oxide.

Abstract: A process for the production of hydrogen cyanide comprises feeding a reaction mixture feed to a plurality of primary reactors each comprising a catalyst bed comprising platinum, wherein the reaction mixture feed comprises gaseous ammonia, methane, and oxygen gas, determining whether a percent yield of hydrogen cyanide in any of the plurality of primary reactors is at or below a threshold, identifying one or more suboptimal reactors amongst the plurality of primary reactors when the percent yield of hydrogen cyanide in any of the plurality of primary reactors is at or below the threshold, and supplementally feeding the reaction mixture feed to one or more supplementary reactors when the one or more suboptimal reactors are identified, wherein each of the one or more supplementary reactors comprises a catalyst bed comprising platinum.

Abstract: The system and methods described herein solve problems of inaccurate flow control, loss of optimum reactant gas feed ratios, and the associated inefficiencies brought on by variable humidity in reactant feedstream gases during production of hydrogen cyanide by an Andrussow process.

Abstract: A method and a system for recovering hydrogen from a process for making hydrogen cyanide are described herein. In the method, hydrogen is recovered from a gaseous waste stream of an Andrussow process. The method comprises the following steps: (a) adjusting a reaction mixture comprising methane, ammonia and oxygen to provide the reaction mixture with sufficient oxygen to generate a gaseous waste stream that has at least 40% hydrogen after removal of ammonia and recovery of hydrogen cyanide; and (b) removing components from the gaseous waste stream to generate recovered hydrogen.

Abstract: The present invention relates to reduction of corrosion. The present invention includes a method of decreasing corrosion during ammonia extraction. The method includes performing a process to extract ammonia using ammonia extraction equipment. The ammonia extraction equipment includes an ammonia absorber, an ammonia desorber, and an aqueous solution. The aqueous solution includes an acid or an ammonium salt thereof. The method also includes purging at least part of the aqueous solution. The purged part of the aqueous solution includes at least one corrosion-promoting ion. The method also includes adding a replacement aqueous solution to the aqueous solution. The replacement aqueous solution has a reduced concentration of the at least one corrosion-promoting ion as compared to the purged part of the aqueous solution. The invention also provides a system that can perform the method.

Abstract: The present invention relates to an etheramine mixture containing a monoether diamine and its method of production by alkoxylating an initiator with an alkylene oxide to produce a precursor polyol and reductively aminating the precursor polyol to form the etheramine mixture. The etheramine mixture may be used in variety of applications including as a curing agent for an epoxy resin or as a reactant in the production of polyurea.

Abstract: The present invention relates to reduction of corrosion. The present invention includes a method of decreasing corrosion during ammonia extraction. The method includes performing a process to extract ammonia using ammonia extraction equipment. The ammonia extraction equipment includes an ammonia absorber, an ammonia desorber, and an aqueous solution. The aqueous solution includes an acid or an ammonium salt thereof. The method also includes sparging an oxygen-containing gas into the solution in the ammonia absorber, the ammonia desorber, or therebetween. The invention also provides a system that can perform the method.

Abstract: The present invention relates to an etheramine mixture containing a monoether diamine and its method of production by alkyloxating an initiator with an alkylene oxide to produce a precursor polyol and reductively aminating the precursor polyol to form the etheramine mixture. The etheramine mixture may be used in variety of applications including as a curing agent for an epoxy resin or as a reactant in the production of polyurea materials.

Abstract: Methods and compositions are provided for forming ester based compositions. The ester based compositions may be used in consumer products. In one aspect, a method is provided for producing acyl alkylisethionate esters by the esterification of a sulfonate composition having two or more sulfonate isomers with fatty acid(s). In another aspect, a method is provided for forming an ester based composition including a blend of acyl alkylisethionate and acylisethionate esters.

Abstract: The present invention relates to an etheramine mixture containing a monoether diamine and its method of production by alkyloxating an initiator with an alkylene oxide to produce a precursor polyol and reductively aminating the precursor polyol to form the etheramine mixture. The etheramine mixture may be used in variety of applications including as a curing agent for an epoxy resin or as a reactant in the production of polyurea materials.

Abstract: The present invention relates to an etheramine mixture containing a monoether diamine and its method of production by alkyloxating an initiator with an alkylene oxide to produce a precursor polyol and reductively aminating the precursor polyol to form the etheramine mixture. The etheramine mixture may be used in variety of applications including as a curing agent for an epoxy resin or as a reactant in the production of polyurea materials.

Abstract: The present invention relates to an etheramine mixture containing a monoether diamine and its method of production by alkoxylating an initiator with an alkylene oxide to produce a precursor polyol and reductively aminating the precursor polyol to form the etheramine mixture. The etheramine mixture may be used in variety of applications including as a curing agent for an epoxy resin or as a reactant in the production of polyurea.

Abstract: Methods and compositions are provided for forming ester based compositions. The ester based compositions may be used in consumer products. In one aspect, a method is provided for producing acyl alkylisethionate esters by the esterification of a sulfonate composition having two or more sulfonate isomers with fatty acid(s). In another aspect, a method is provided for forming an ester based composition including a blend of acyl alkylisethionate and acylisethionate esters.

Abstract: Methods and compositions are provided for forming ester based compositions. The ester based compositions may be used in consumer products. In one aspect, a method is provided for producing acyl alkylisethionate esters by the esterification of a sulfonate composition having two or more sulfonate isomers with fatty acid(s). In another aspect, a method is provided for forming an ester based composition including a blend of acyl alkylisethionate and acylisethionate esters.

Abstract: Methods and compositions are provided for forming ester based compositions. The ester based compositions may be used in consumer products. In one aspect, a method is provided for producing acyl alkylisethionate esters by the esterification of a sulfonate composition having two or more sulfonate isomers with fatty acid(s). In another aspect, a method is provided for forming an ester based composition including a blend of acyl alkylisethionate and acylisethionate esters.