Patents by Inventor Martin Karches
Martin Karches has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250188375Abstract: A method for producing hydrogen from biomass. For this purpose, the biomass is fed into a fluidized bed reactor, in which the biomass is converted into a flow of products. Solid particles are separated in at least one cyclone. Further solid particles and hydrocarbons are separated in a venturi scrubber. A flow of products is generated in the biodiesel scrubbing, which is fed into a water scrubbing and then to a cooling unit for separation. A flow of products is generated in the high-purification of gas, which is fed into a water gas conversion and CO2 removal. A flow of products is generated in the gas separation.Type: ApplicationFiled: March 7, 2023Publication date: June 12, 2025Applicant: BHYO GmbHInventors: Rolf Klaus Otto SCHMITT, Hubertus Kurt WINKLER, Martin KARCH, Bernd Max BODEIT, Eric Leon SCHMITT
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Patent number: 10703630Abstract: Process for preparing chlorine by oxidation of hydrogen chloride by means of oxygen in the presence of a particulate catalyst in a fluidized-bed reactor, where the heat of reaction of the exothermic oxidation of hydrogen chloride is removed by means of water which circulates in the tubes of a shell-and-tube heat exchanger, where (i) the fluidized-bed reactor is heated up to an operating temperature in the range from 350 to 420° C. in a heating-up phase and (ii) hydrogen chloride is reacted with oxygen in an operating phase at the operating temperature, wherein (i-1) the fluidized-bed reactor is heated up to a temperature below the operating temperature in a first heating-up phase and (i-2) hydrogen chloride and oxygen are fed into the fluidized-bed reactor and reacted in a second heating-up phase in which the fluidized-bed reactor is heated up to the operating temperature by the heat of reaction of the exothermic oxidation of hydrogen chloride.Type: GrantFiled: June 17, 2010Date of Patent: July 7, 2020Assignee: BASF SEInventors: Martin Karches, Kati Bachmann, Martin Sesing, Lothar Seidemann, Knud Jacobsen
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Patent number: 9610567Abstract: The invention relates to a process for regenerating a hydrogen chloride oxidation catalyst comprising ruthenium oxide on a support material, which comprises the steps a) reduction of the catalyst in a gas stream comprising hydrogen chloride and optionally an inert gas at a temperature of from 100 to 800° C., b) recalcination of the catalyst in an oxygen-comprising gas stream at a temperature of from 150 to 800° C.Type: GrantFiled: December 28, 2009Date of Patent: April 4, 2017Assignee: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches, Thorsten Von Fehren, Toni Kustura
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Publication number: 20150360210Abstract: The invention relates to a process for the catalytic oxidation of hydrogen chloride by means of oxygen to form chlorine in a fluidized-bed process in the presence of a catalyst comprising ruthenium on a particulate support composed of alpha-aluminum oxide having an average particle size of from 10 to 200 ?m, wherein the catalyst support has a low surface roughness and can be obtained from a used catalyst which has been used in a fluidized-bed process for at least 500 hours of operation.Type: ApplicationFiled: August 25, 2015Publication date: December 17, 2015Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches, Peter Van Den Abeel, Kai Thiele
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Patent number: 9156024Abstract: Catalyst comprising ruthenium on a support for the catalytic oxidation of hydrogen chloride by means of oxygen to form chlorine, wherein the catalyst comprises from 0.01 to 10% by weight of silver and/or calcium as dopant. The support preferably consists essentially of alpha-aluminum oxide. The catalyst preferably comprises a) from 0.1 to 10% by weight of ruthenium, b) from 0.01 to 5% by weight of silver and/or from 0.01 to 5% by weight of calcium, c) from 0 to 5% by weight of one or more alkaline earth metals, d) from 0 to 5% by weight of one or more alkali metals, e) from 0 to 5% by weight of one or more rare earth metals, f) from 0 to 5% by weight of one or more further metals selected from the group consisting of nickel, palladium, platinum, iridium and rhenium, in each case based on the total weight of the catalyst.Type: GrantFiled: February 25, 2010Date of Patent: October 13, 2015Assignee: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches
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Patent number: 9061971Abstract: The present invention comprises a process for purifying isocyanate-comprising residues.Type: GrantFiled: September 21, 2006Date of Patent: June 23, 2015Assignee: BASF AktiengesellschaftInventors: Andreas Wölfert, Carsten Knösche, Matthias Klötzer, Hermann Ascherl, Eckhard Stroefer, Heinrich-Josef Blankertz, Michael Schönherr, Martin Karches, Christian Benz
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Patent number: 8796496Abstract: The present invention relates to a process for nonoxidatively dehydroaromatizing a reactant stream comprising C1-C4-aliphatics, comprising the steps of I. feeding reactant stream E into a reaction zone 1, converting reactant stream E under nonoxidative conditions in the presence of a particulate catalyst to a product stream P comprising aromatic hydrocarbons and discharging product stream P from reaction zone 1, II. transferring the catalyst with reduced activity as a result of deposited coke into a reaction zone 2, III. at least partly regenerating the catalyst with supply of a hydrogen-comprising gas stream H in a reaction zone 2, at least some of the coke deposited being converted to methane to form a methane-comprising gas stream M which is fed at least partly to reaction zone 1, IV. discharging the catalyst from reaction zone 2 and V.Type: GrantFiled: August 23, 2010Date of Patent: August 5, 2014Assignee: BASF SEInventors: Christian Schneider, Martin Karches, Joana Coelho Tsou, Sebastian Ahrens, Dieter Stuetzer
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Patent number: 8252253Abstract: The invention relates to a process for recovering ruthenium from a used ruthenium-comprising catalyst which comprises ruthenium as ruthenium oxide on a support material which is not readily soluble in mineral acid, which comprises the steps: a) the ruthenium oxide-comprising catalyst is reduced in a gas stream comprising hydrogen chloride and, if appropriate, an inert gas at a temperature of from 300 to 500° C.; b) the reduced catalyst from step a) comprising metallic ruthenium on the sparingly soluble support material is treated with hydrochloric acid in the presence of an oxygen-comprising gas, with the metallic ruthenium present on the support being dissolved as ruthenium(III) chloride and obtained as an aqueous ruthenium(III) chloride solution; c) if appropriate, the ruthenium(III) chloride solution from step b) is worked up further.Type: GrantFiled: December 28, 2009Date of Patent: August 28, 2012Assignee: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches
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Publication number: 20120165585Abstract: The present invention relates to a process for nonoxidatively dehydroaromatizing a reactant stream comprising C1-C4-aliphatics, comprising the steps of I. feeding reactant stream E into a reaction zone 1, converting reactant stream E under nonoxidative conditions in the presence of a particulate catalyst to a product stream P comprising aromatic hydrocarbons and discharging product stream P from reaction zone 1, II. transferring the catalyst with reduced activity as a result of deposited coke into a reaction zone 2, III. at least partly regenerating the catalyst with supply of a hydrogen-comprising gas stream H in a reaction zone 2, at least some of the coke deposited being converted to methane to form a methane-comprising gas stream M which is fed at least partly to reaction zone 1, IV. discharging the catalyst from reaction zone 2 and V.Type: ApplicationFiled: August 23, 2010Publication date: June 28, 2012Applicant: BASF SEInventors: Christian Schneider, Martin Karches, Joana Coelho Tsou, Sebastian Ahrens, Dieter Stuetzer
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METHOD FOR PRODUCING CHLORINE BY GAS PHASE OXIDATION OF HYDROGEN CHLORIDE IN A FLUIDIZED-BED REACTOR
Publication number: 20120134913Abstract: A process for preparing chlorine by gas-phase oxidation of hydrogen chloride over a heterogeneous, particulate catalyst in a fluidized-bed reactor to give a product gas mixture which is freed of entrained catalyst particles in cyclones (1) which are arranged in the upper region of the fluidized-bed reactor, which comprises a cylindrical upper part (2) which has a tangential or spiral-shaped inlet (3) for the product gas mixture and tapers at its lower end via a conical section (4) into a cyclone downcomer tube (5) and also a central downward-extending tube (6) in the upper region of the cyclone (1) for discharging the product gas mixture which has been freed of entrained catalyst particles, wherein from one to seven cascades of in each case from two to five cyclones (1) connected in series are used, with the cyclones (1) of each cascade, with the exception of the first cyclone (1) through which flow occurs in each case, which is designed so that about 90 to 99% by weight of the entrained catalyst particles arType: ApplicationFiled: July 28, 2010Publication date: May 31, 2012Applicant: BASF SEInventors: Martin Karches, Kati Bachmann, Martin Sesing, Lothar Seidemann, Michael Pilz -
Patent number: 8163265Abstract: An oxidation process employing a mechanically stable catalyst of an active metal or combination of active metals supported on aluminum oxide, which is predominantly alpha-aluminum oxide, is provided. The active metal or metals is optionally one or a mixture of ruthenium, copper, gold, an alkaline earth metal, an alkali metal, palladium, platinum, osmium, iridium, silver, and rhenium. The process is applicable to the oxidation of hydrogen chloride to chlorine in a Deacon process.Type: GrantFiled: September 22, 2010Date of Patent: April 24, 2012Assignee: BASF AktiengesellschaftInventors: Olga Schubert, Martin Sesing, Lothar Seidemann, Martin Karches, Thomas Grassler, Martin Sohn
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Publication number: 20120093711Abstract: Process for preparing chlorine by oxidation of hydrogen chloride by means of oxygen in the presence of a particulate catalyst in a fluidized-bed reactor, where the heat of reaction of the exothermic oxidation of hydrogen chloride is removed by means of water which circulates in the tubes of a shell-and-tube heat exchanger, where (i) the fluidized-bed reactor is heated up to an operating temperature in the range from 350 to 420° C. in a heating-up phase and (ii) hydrogen chloride is reacted with oxygen in an operating phase at the operating temperature, wherein (i-1) the fluidized-bed reactor is heated up to a temperature below the operating temperature in a first heating-up phase and (i-2) hydrogen chloride and oxygen are fed into the fluidized-bed reactor and reacted in a second heating-up phase in which the fluidized-bed reactor is heated up to the operating temperature by the heat of reaction of the exothermic oxidation of hydrogen chloride.Type: ApplicationFiled: June 17, 2010Publication date: April 19, 2012Applicant: BASF SEInventors: Martin Karches, Kati Bachmann, Martin Sesing, Lothar Seidemann, Knud Jacobsen
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Publication number: 20120087855Abstract: The invention relates to a process for the catalytic oxidation of hydrogen chloride by means of oxygen to form chlorine in a fluidized-bed process in the presence of a catalyst comprising ruthenium on a particulate support composed of alpha-aluminum oxide having an average particle size of from 10 to 200 ?m, wherein the catalyst support has a low surface roughness and can be obtained from a used catalyst which has been used in a fluidized-bed process for at least 500 hours of operation.Type: ApplicationFiled: June 4, 2010Publication date: April 12, 2012Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches, Peter Van den Abeel, Kai Thiele
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Publication number: 20120027665Abstract: Catalyst comprising ruthenium on a support for the catalytic oxidation of hydrogen chloride by means of oxygen to form chlorine, wherein the catalyst comprises from 0.01 to 10% by weight of silver and/or calcium as dopant. The support preferably consists essentially of alpha-aluminum oxide. The catalyst preferably comprises a) from 0.1 to 10% by weight of ruthenium, b) from 0.01 to 5% by weight of silver and/or from 0.01 to 5% by weight of calcium, c) from 0 to 5% by weight of one or more alkaline earth metals, d) from 0 to 5% by weight of one or more alkali metals, e) from 0 to 5% by weight of one or more rare earth metals, f) from 0 to 5% by weight of one or more further metals selected from the group consisting of nickel, palladium, platinum, iridium and rhenium, in each case based on the total weight of the catalyst.Type: ApplicationFiled: February 25, 2010Publication date: February 2, 2012Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches
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Patent number: 8097232Abstract: A catalytic process for preparing chlorine from hydrogen chloride, which includes recycle of process streams with reduced accumulation of inert gases in the system is provided. The process includes a step wherein a compressed liquid stream comprising chlorine, carbon dioxide and oxygen is recycled into a column countercurrent to the ascending gas phase and feeding part of the chlorine-rich liquid phase leaving the bottom of the column back into the top of the column. Carbon dioxide present in the ascending gas stream is dissolved out of the gas stream and can later be separated from chlorine without problems by distillation.Type: GrantFiled: February 20, 2006Date of Patent: January 17, 2012Assignee: BASF AktiengesellschaftInventors: Martin Sesing, Armin Diefenbacher, Hartwig Voss, Olga Schubert, Lothar Seidemann, Martin Karches, Thomas Grassler, Eckhard Stroefer
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Publication number: 20110318259Abstract: A process for preparing chlorine by oxidation of hydrogen chloride in the presence of a heterogeneous particulate catalyst by the Deacon process in a fluidized-bed reactor (1), in which the heat of reaction is removed by evaporative cooling by means of water which circulates in the tubes (2) of a shell-and-tube heat exchanger, with the water being fed from a steam drum (4) via a feed line (5) to the tubes (2) of the shell-and-tube heat exchanger at one end of these, being heated in the tubes (2) by uptake of the heat of reaction and partly vaporizing to give a water/steam mixture which at the other end of the tubes (2) of the shell-and-tube heat exchanger is recirculated via a return line (6) to the steam drum (4), wherein the maximum pressure for which the fluidized-bed reactor (1) has to be designed to allow for the event of rupture of a tube (2) of the shell-and-tube heat exchanger is minimized by a valve (7) which in the event of a pressure increase as a result of rupture of a tube (2) closes the feed linType: ApplicationFiled: March 25, 2010Publication date: December 29, 2011Applicant: BASF SEInventors: Martin Karches, Kati Bachmann, Martin Sesing, Bernd Rumpf, Oliver Odenwald, Lothar Seidemann
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Publication number: 20110286898Abstract: The invention relates to a process for recovering ruthenium from a used ruthenium-comprising catalyst which comprises ruthenium as ruthenium oxide on a support material which is not readily soluble in mineral acid, which comprises the steps: a) the ruthenium oxide-comprising catalyst is reduced in a gas stream comprising hydrogen chloride and, if appropriate, an inert gas at a temperature of from 300 to 500° C.; b) the reduced catalyst from step a) comprising metallic ruthenium on the sparingly soluble support material is treated with hydrochloric acid in the presence of an oxygen-comprising gas, with the metallic ruthenium present on the support being dissolved as ruthenium(III) chloride and obtained as an aqueous ruthenium(III) chloride solution; c) if appropriate, the ruthenium(III) chloride solution from step b) is worked up further.Type: ApplicationFiled: December 28, 2009Publication date: November 24, 2011Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches
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Publication number: 20110278276Abstract: A process is proposed for continuously purifying a solid mixture comprising a sublimable product of value and components with lower and higher sublimation temperatures by fractional sublimation/desublimation in a hot wall tubular oven (1) with supply of the solid mixture together with an inert gas stream, into which the solid mixture is dispersed by means of a dispersing unit (2), at one end of the hot wall tubular oven (1), heating the dispersed solid mixture in the hot wall tubular oven (1) at a temperature at which the product of value sublimes to obtain a gas mixture comprising components with a higher sublimation temperature than the product of value as solid particles, passing the gas mixture comprising components with a higher sublimation temperature than the product of value as solid particles through a hot gas filter (3) with a suitable pore size in order to retain the solid particles with a higher sublimation temperature than the product of value, cooling the gas mixture from which the componentsType: ApplicationFiled: January 25, 2010Publication date: November 17, 2011Applicant: BASF SEInventors: Markus Linsenbuehler, Bernd Sachweh, Joerg Halpap, Martin Karches, Reinhold Rieger
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Publication number: 20110274613Abstract: The invention relates to a process for regenerating a hydrogen chloride oxidation catalyst comprising ruthenium oxide on a support material, which comprises the steps a) reduction of the catalyst in a gas stream comprising hydrogen chloride and optionally an inert gas at a temperature of from 100 to 800° C., b) recalcination of the catalyst in an oxygen-comprising gas stream at a temperature of from 150 to 800° C.Type: ApplicationFiled: December 28, 2009Publication date: November 10, 2011Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches, Thorsten Von Fehren, Toni Kustura
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Publication number: 20110268649Abstract: Catalyst for gas-phase reactions which has a high mechanical stability and comprises one or more active metals on a support comprising aluminum oxide as support material, wherein the aluminum oxide component of the support consists essentially of alpha-aluminum oxide. Particularly preferred catalysts according to the invention comprise a) from 0.001 to 10% by weight of ruthenium, copper and/or gold, b) from 0 to 5% by weight of one or more alkaline earth metals, c) from 0 to 5% by weight of one or more alkali metals, d) from 0 to 10% by weight of one or more rare earth metals, e) from 0 to 10% by weight of one or more further metals selected from the group consisting of palladium, platinum, iridium and rhenium, in each case based on the total weight of the catalyst, on the alpha-Al2O3 support. The catalysts are preferably used in the oxidation of hydrogen chloride (Deacon reaction).Type: ApplicationFiled: December 22, 2009Publication date: November 3, 2011Applicant: BASF SEInventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches, Thorsten Von Fehren, Toni Kustura