Abstract: The present invention is directed at various apparatus, systems and methods for forming a sealed concentric or sealed concentric hollow core tobacco rod. The methods of the invention at least comprise passing a trimmed column of metered tobacco and paper between a tongue and garniture to form a concentric shaped tobacco rod or tobacco rod with an inner hollow core; maintaining the concentric shape; and outputting a sealed concentric tobacco rod or a concentric hollow tobacco rod.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.

Abstract: An apparatus for serially delivering filling media to spaced apart cavities of an endless filter rod, which includes a conveyor which conveys a strip of plug wrap along a feed path, a transfer wheel arrangement which serially delivers filter segments to the plug wrap as it moves along the feed path such that the filter segments are arranged in plug-space-plug relation with cavities separated by the filter segments, and a filling wheel which rotates about a horizontal axis and includes pockets or cleats which receive filling media at the loading zone and deliver the filling media to the cavities at a discharge station along the feed path.

Abstract: An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.

Abstract: In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is then deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

Abstract: A cigarette filter subassembly is manufactured from a filter member having absorbent material encased within an outer cover. A plunger is passed axially through the absorbent material such that a pointed leading end of the plunger displaces the absorbent material radially outwardly against the cover to form a liner of compressed absorbent material along the cover's inside surface. An inner surface of the liner surrounds a hollow axial opening which is to receive absorbent members and capsules inserted axially therein. The capsules are adapted to be broken by a smoker to release an additive material which modifies characteristics of tobacco smoke. An outer cylindrical surface of the plunger optionally carries a transferable binder material that becomes smeared onto the inner surface of the liner to form thereon a coating which is impermeable to the additive material released from the capsule.

Abstract: A bead feeder for serially delivering beads to a downstream location comprises a bead supply wheel which rotates about a vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially arranged channels below the bowl connected to rotate with the bowl. Discharge openings in the bowl are in alignment with the radially arranged channels to delivery beads to those channels, and a bead receiving pocket is positioned at the outer end of each channel. A transfer wheel picks up beads from the bead receiving pockets and transfers those beads to a delivery wheel by vacuum transfer and release. The delivery wheel serially delivers the beads to the downstream location.

Abstract: A machine and process function to fill cavities with metered amounts of particulate material. An applicator wheel includes a series of equally spaced apart peripheral pockets each having a perforated bottom wall, and a vacuum manifold inside the wheel includes a vacuum chamber for supplying vacuum to the perforated bottom walls of the pockets as the wheel rotates. Particulate material from a filling chamber of such material outside the wheel is withdrawn into the pockets by the vacuum chamber. A downstream vacuum relief on the vacuum manifold functions to discharge particulate material from the pockets into the cavities at a predetermined discharge location on the wheel. Adjustment structure is connected to rotatably adjust the position of the vacuum manifold within the applicator wheel to thereby advance or retard the discharge location depending upon the speed of the machine.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.

Abstract: A bead feeder for serially delivering beads to a downstream location comprises a bead supply wheel connected to rotate about a substantially vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially and outwardly extending bead passageways connected to rotate with the bowl and dimensioned to receive a single line of beads from the bowl. A plurality of discharge openings in the bead supply bowl is spaced around a lower portion thereof with the openings in alignment with the radially and outwardly extending passageways, and each of the passageways has an outer exit end. A stationary blocking ring is directly below the outer exit ends of the passageways for receiving the lowermost bead from the single line of beads in each passageway. A drop-off on the blocking ring allows the lowermost beads to drop away in a downward direction while a stationary bead retainer above the drop-off of the blocking ring retained the bead adjacent the outermost bead.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.

Abstract: The present invention is directed at various apparatus, systems and methods for forming a sealed concentric or sealed concentric hollow core tobacco rod. The methods of the invention at least comprise passing a trimmed column of metered tobacco and paper between a tongue and garniture to form a concentric shaped tobacco rod or tobacco rod with an inner hollow core; maintaining the concentric shape; and outputting a sealed concentric tobacco rod or a concentric hollow tobacco rod.

Abstract: A bead feeder serially delivering beads to a downstream location comprises a bead supply wheel connected to rotate about a vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially and outwardly extending bead passageway connected to rotate with the bowl and dimensioned to receive a single line of beads. A plurality of openings in the bead supply bowl is spaced around a lower portion thereof with the openings in alignment with the radially and outwardly extending passageways each of which has an outer exit end. A metering plate is connected to rotate about the same vertical axis as the bead supply wheel, and metering plate has a plurality of equally spaced apart openings directly below the outer ends of the passageways for receiving the lowermost beads in the passageways.

Abstract: A bead feeder for serially delivering beads to a downstream location comprises a bead supply wheel connected to rotate about a substantially vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially and outwardly extending bead passageways connected to rotate with the bowl and dimensioned to receive a single line of beads from the bowl. A plurality of discharge openings in the bead supply bowl is spaced around a lower portion thereof with the openings in alignment with the radially and outwardly extending passageways, and each of the passageways has an outer exit end. A stationary blocking ring is directly below the outer exit ends of the passageways for receiving the lowermost bead from the single line of beads in each passageway. A drop-off on the blocking ring allows the lowermost beads to drop away in a downward direction while a stationary bead retainer above the drop-off of the blocking ring retained the bead adjacent the outermost bead.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.

Abstract: A process of producing a cigarette filter comprises the steps of assembly a filter segment comprising a hollow tube with a filter plug at one end thereof and a space adjacent the plug. The filter segment is horizontally positioned, and the space is partially filled with a predetermined amount of particulate filter material by applying vacuum to the end filter plug to thereby drawn the particulate material into the space. An elongate filter plug is horizontally positioned in alignment with and adjacent to the filled filter segment, and the filled filter segment and the elongate filter plug are moved together until that plug abuts the particulate filter material to thereby seal the space and the particulate material therein. The formed filter is ultimately joined to a wrapped tobacco rod.

Abstract: A bead feeder for serially delivering beads to a downstream location comprises a bead supply wheel which rotates about a vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially arranged channels below the bowl connected to rotate with the bowl. Discharge openings in the bowl are in alignment with the radially arranged channels to delivery beads to those channels, and a bead receiving pocket is positioned at the outer end of each channel. A transfer wheel picks up beads from the bead receiving pockets and transfers those beads to a delivery wheel by vacuum transfer and release. The delivery wheel serially delivers the beads to the downstream location.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.

Abstract: A method for making cigarettes comprising feeding tubing piece-by-piece to a vertical duct by opening and closing-timing gate operated by cam, accelerating tubing down to the vertical duct, with the help of vertical accelerator belts until the tubing becomes captured into the hopper holder, picking the tubing with an articulate tubing holder located on a transferring drum, lowering to the garniture, and releasing the tubing under the registration lagged-belt.

Abstract: A cigarette filter comprises an elongate filter component having a longitudinal axis. A plurality of spaced apart slits generally perpendicular to the longitudinal axis of the filter component partially extend into the component. The slits enable the filter to disintegrate and more readily degrade after being used and discarded. Processes and apparatus are provided for producing such cigarette filters.