Abstract: A method for improving the atomization quality from a fluid injector includes the steps of inducing a first vortex turbulence in the fluid flowing past a first protrusion in a supply orifice having a flow axis therein, guiding the fluid through a turbulence cavity and then out through a first metering orifice having another protrusion positioned downstream from the first protrusion by a distance y measured generally parallel to the flow axis and by a distance x measured generally perpendicular to the flow axis. The droplet size of the fluid exiting from the metering orifice is reduced by sizing the x and y dimensions to position the first vortex turbulence within the turbulence cavity operatively adjacent to and upstream from the first metering orifice. In a preferred embodiment, the ratio of x/y is greater than 0.5 and less than 5. A fuel injector nozzle practicing this process is also provided.

Abstract: A fuel injector has a silicon micromachined nozzle plate which coacts with a fuel flow valve to control fuel flow out of the fuel injector.

Abstract: A silicon compound nozzle has two generally planar parallel plates with offset openings coupled by a shear gap. Fluid flow in the shear gap is generally parallel to the plates and increases fluid dispersion.