Patents by Inventor Masaaki Fujioka

Masaaki Fujioka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11326237
    Abstract: An austenitic wear-resistant steel plate according to an aspect of the present invention has a predetermined chemical composition, amounts of C and Mn by mass % satisfy ?13.75×C+16.5?Mn??20×C+30, the volume fraction of austenite in a metallographic structure is 40% or more and less than 95%, and the average grain size of the austenite is 40 to 300 ?m.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: May 10, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaaki Fujioka, Tetsuya Namegawa, Masahide Yoshimura, Masanori Minagawa
  • Publication number: 20210355569
    Abstract: An austenitic wear-resistant steel plate according to an aspect of the present invention has a predetermined chemical composition, amounts of C and Mn by mass % satisfy ?13.75×C+16.5?Mn??20×C+30, the volume fraction of austenite in a metallographic structure is 40% or more and less than 95%, and the average grain size of the austenite is 40 to 300 ?m.
    Type: Application
    Filed: March 29, 2018
    Publication date: November 18, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaaki FUJIOKA, Tetsuya NAMEGAWA, Masahide YOSHIMURA, Masanori MINAGAWA
  • Patent number: 8246768
    Abstract: A high-tensile steel plate of low acoustic anisotropy and high weldability having yield stress of 450 MPa or greater and tensile strength of 570 MPa or greater and a process for producing the steel plate are provided. The steel has an Si content of 0.10% or less, thereby achieving a volume ratio of island martensite of 3% or less, contains Nb?0.025% and Ti?0.005% so as to satisfy 0.045%?[Nb]+2×[Ti]?0.105%, contains Nb, Ti, C and N in ranges such that the value of A=([Nb]+2×[Ti])×([C]+[N]×12/14) is 0.0022 to 0.0055, and has a steel structure wherein bainite volume ratio is 30% or more and pearlite volume ratio is less than 5%.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: August 21, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Manabu Hoshino, Masaaki Fujioka, Yoichi Tanaka, Tatsuya Kumagai
  • Patent number: 8048367
    Abstract: The present invention provides high strength thick-gauge steel plate superior in weldability and having a tensile strength of 780 MPa or more and provides a method of production of the high strength thick-gauge steel plate by omitting tempering heat treatment in the production. The high strength thick-gauge steel plate of the present invention is high strength thick-gauge steel plate containing, by mass %, C: 0.030 to 0.055%, Mn: 2.4 to 3.5%, P: 0.01% or less, S: 0.0010% or less, Al: 0.06 to 0.10%, B: 0.0005 to 0.0020%, and N: 0.0015 to 0.0060%, having a weld cracking susceptibility parameter Pcm of 0.18% to 0.24%, and comprised mainly of martensite. The method of production of high strength thick-gauge steel plate of the present invention comprises heating a steel slab or cast slab having a predetermined composition of ingredients to 950 to 1100° C., rolling it at 820° C. or more, then starting accelerated cooling from 700° C. or more by a cooling rate of 8 to 80° C.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: November 1, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Manabu Hoshino, Masaaki Fujioka, Youichi Tanaka, Masanori Minagawa
  • Patent number: 8043447
    Abstract: In a method of manufacturing a high tensile strength thick steel plate, a steel slab contains 0.03-0.055% of C, 3.0-3.5% of Mn, and 0.002-0.10% of Al, the amount of Mo is limited to 0.03% or less, the amount of Si is limited to 0.09% or less, the amount of V is limited to 0.01% or less, the amount of Ti is limited to 0.003% or less, the amount of B is limited to 0.0003% or less, and of which Pcm value representing a weld cracking parameter is fallen within the range of 0.20-0.24% and DI value representing a hardenability index is fallen within the range of 1.00-2.60, is heated to 950-1100° C. The steel slab is subjected to a rolling process with a cumulative draft of 70-90% when a temperature is in a range of 850° C. or more, and then, the steel slab is subjected to a rolling process at 780° C. or higher with a cumulative draft of 10-40% when a temperature is in a range of 780-830° C., and subsequently, accelerated cooling at a cooling rate of 8-80° C./sec is started from 700° C.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: October 25, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Manabu Hoshino, Masaaki Fujioka, Yoichi Tanaka, Masanori Minagawa
  • Publication number: 20110041965
    Abstract: The present invention provides high strength thick-gauge steel plate superior in weldability and having a tensile strength of 780 MPa or more and provides a method of production of the high strength thick-gauge steel plate by omitting tempering heat treatment in the production. The high strength thick-gauge steel plate of the present invention is high strength thick-gauge steel plate containing, by mass %, C: 0.030 to 0.055%, Mn: 2.4 to 3.5%, P: 0.01% or less, S: 0.0010% or less, Al: 0.06 to 0.10%, B: 0.0005 to 0.0020%, and N: 0.0015 to 0.0060%, having a weld cracking susceptibility parameter Pcm of 0.18% to 0.24%, and comprised mainly of martensite. The method of production of high strength thick-gauge steel plate of the present invention comprises heating a steel slab or cast slab having a predetermined composition of ingredients to 950 to 1100° C., rolling it at 820° C. or more, then starting accelerated cooling from 700° C. or more by a cooling rate of 8 to 80° C.
    Type: Application
    Filed: October 22, 2009
    Publication date: February 24, 2011
    Inventors: Manabu Hoshino, Masaaki Fujioka, Youichi Tanaka, Masanori Minagawa
  • Publication number: 20100108202
    Abstract: In a method of manufacturing a high tensile strength thick steel plate, a steel slab contains 0.03-0.055% of C, 3.0-3.5% of Mn, and 0.002-0.10% of Al, the amount of Mo is limited to 0.03% or less, the amount of Si is limited to 0.09% or less, the amount of V is limited to 0.01% or less, the amount of Ti is limited to 0.003% or less, the amount of B is limited to 0.0003% or less, and of which Pcm value representing a weld cracking parameter is fallen within the range of 0.20-0.24% and DI value representing a hardenability index is fallen within the range of 1.00-2.60, is heated to 950-1100° C. The steel slab is subjected to a rolling process with a cumulative draft of 70-90% when a temperature is in a range of 850° C. or more, and then, the steel slab is subjected to a rolling process at 780° C. or higher with a cumulative draft of 10-40% when a temperature is in a range of 780-830° C., and subsequently, accelerated cooling at a cooling rate of 8-80° C./sec is started from 700° C.
    Type: Application
    Filed: March 31, 2009
    Publication date: May 6, 2010
    Applicant: NIPPON STEET CORPORATION
    Inventors: Manabu Hoshino, Masaaki Fujioka, Yoichi Tanaka, Masanori Minagawa
  • Publication number: 20090107591
    Abstract: A high-tensile steel plate of low acoustic anisotropy and high weldability having yield stress of 450 MPa or greater and tensile strength of 570 MPa or greater and a process for producing the steel plate are provided. The steel has an Si content of 0.10% or less, thereby achieving a volume ratio of island martensite of 3% or less, contains Nb?0.025% and Ti?0.005% so as to satisfy 0.045%?[Nb]+2×[Ti]?0.105%, contains Nb, Ti, C and N in ranges such that the value of A=([Nb]+2×[Ti])×([C]+[N]×12/14) is 0.0022 to 0.0055, and has a steel structure wherein bainite volume ratio is 30% or more and pearlite volume ratio is less than 5%.
    Type: Application
    Filed: November 8, 2006
    Publication date: April 30, 2009
    Inventors: Manabu Hoshino, Masaaki Fujioka, Yoichi Tanaka, Tatsuya Kumagai
  • Publication number: 20080295920
    Abstract: The present invention provides a high tension steel plate of a tensile strength of 570 MPa or more with a small acoustic anisotropy and with excellent weldability tensile strength and a method of production of steel plate predicated on the high productivity accelerated cooling stop process, which steel sheet is a high tension steel plate with a value of 0.045%?Nb+2Ti?0.105%, A=(Nb+2Ti)×(C+N×12/14) satisfying 0.0025 to 0.0055 and with a steel composition containing bainite in an amount of 30 vol % or more and pearlite+martensite-austenite constituent (MA) in an amount of less than 5 vol %. The steel is heated to 1200° C. or more, rough rolled at 1020° C. or more, then rolled at a cumulative reduction rate from over 920° C. to less than 1020° C. of 15% or less and a cumulative reduction rate from 860 to 920° C. of 20 to 50%, then starting accelerated cooling giving a cooling rate of 2 to 30° C./sec at 800° C. or more, stopping the accelerated cooling at 600 to 700° C., then cooling by 0.4° C./sec or less.
    Type: Application
    Filed: February 14, 2005
    Publication date: December 4, 2008
    Inventors: Tatsuya Kumagai, Masaaki Fujioka
  • Patent number: 5454883
    Abstract: A steel plate having a high toughness, low yield ratio and high fatigue strength is provided by preserving the fine metallographical microstructure of martensite or bainite while austenitizing extremely fine portions of the microstructure, and during cooling, dispersing the portions as martensite, retained austenite, cementite or mixture thereof in a tempered martensite or tempered bainite phase.
    Type: Grant
    Filed: January 31, 1994
    Date of Patent: October 3, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Atsuhiko Yoshie, Masaaki Fujioka, Takashi Fujita, Yasumitsu Onoe, Shuji Aihara
  • Patent number: 5389164
    Abstract: A steel containing predetermined components is rolled in a recrystallization temperature region or a non-recrystallization temperature region of an austenite and is subsequently subjected to repeated hot bending. Alternatively, a surface layer portion is cooled during rolling of the steel described above to an .alpha. single phase or a .gamma./.alpha. dual phase temperature region, rolling is then effected and is finished at the point of time when the surface temperature of the plate rises above an Ac.sub.3 point due to recuperative heat, and repeated bending is carried out. Still alternatively, the steel described above is rolled to a cumulative reduction ratio of at least 20% in the non-recrystallization temperature region and is then subjected to repeated bending. Further alternatively, the surface layer portion is cooled during hot rolling of the steel described above to an .alpha. single or .gamma./.alpha.
    Type: Grant
    Filed: February 7, 1994
    Date of Patent: February 14, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Atsuhiko Yoshie, Takashi Fujita, Masaaki Fujioka, Yuji Nomiyama, Hiroki Miyawaki
  • Patent number: 5357443
    Abstract: A method of estimating the properties of a steel product, comprising completing a computation for determining metallurgical phenomena based on information concerning steel ingredients and production conditions in steps from casting to heat treatment to successively determine the state of a metallic structure and estimating the properties of a steel product from the final state of the metallic structure.
    Type: Grant
    Filed: February 3, 1993
    Date of Patent: October 18, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Watanbe, Shinichi Shimomura, Atsuhiko Yoshie, Masaaki Fujioka, Kiyoshi Nishioka, Satoshi Akamatsu, Takashi Fujita