Patents by Inventor Masaaki Matsusue

Masaaki Matsusue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9786938
    Abstract: A fuel cell system according to the present invention comprises: a fuel cell including a membrane-electrode assembly in which electrodes, each having a catalyst layer, are arranged on both surfaces of a polymer electrolyte membrane; and a control apparatus that performs performance recovery processing for the catalyst layer by decreasing an output voltage of the fuel cell to a predetermined voltage, wherein the control apparatus predicts a timing of an output increase request being made to the fuel cell and determines the necessity and content of the performance recovery processing based on a result of the prediction.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: October 10, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Kotaro Ikeda
  • Patent number: 9748590
    Abstract: A fuel cell system according to the present invention comprises a control apparatus which performs performance restoration processing for a catalyst layer by decreasing the output voltage of a fuel cell to a predetermined voltage. When an oxide film formed on the catalyst layer during power generation of the fuel cell contains, in addition to a first oxide film that can be removed by decreasing the output voltage of the fuel cell to a first oxide film removal voltage, a second oxide film that can be removed by decreasing the output voltage of the fuel cell to a second oxide film removal voltage which is lower than the first oxide film removal voltage, the control apparatus estimates the amount of the second oxide film and performs performance restoration processing with a set voltage being equal to or lower than the second oxide film removal voltage only when it determines that the estimated amount exceeds a predetermined amount A.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: August 29, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kotaro Ikeda, Masaaki Matsusue, Yumi Inoue
  • Publication number: 20170179510
    Abstract: A fuel cell includes: a membrane electrode assembly; cathode and anode-side water-repellent layers; a cathode-side separator that includes a cathode gas passage and an air exhaust manifold communicated to the cathode gas passage. The cathode gas passage includes a water exhaust inhibiting portion and a water storage portion. The water exhaust inhibiting portion is provided on a lowermost passage positioned on a lowermost side in a gravity direction. The water storage portion is provided upstream of the water exhaust inhibiting portion such that liquid water is stored in the water storage portion by the water exhaust inhibiting portion. A liquid water connection portion is provided in the water-repellent layer so as to pass through the water-repellent layer such that liquid water flows between the catalyst layer and the water storage portion.
    Type: Application
    Filed: December 15, 2016
    Publication date: June 22, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki MATSUSUE, Yasushi ARAKI, Kohsei YOSHIDA, Hiromi TANAKA
  • Publication number: 20170025689
    Abstract: A fuel cell system includes a fuel cell; and a control unit that is configured to set a target current value of the fuel cell based on an output request for the fuel cell, predict that a voltage drop of the fuel cell occurs in a high current region of the fuel cell, based on an output voltage value of the fuel cell in a low current region of the fuel cell, if an output current value of the fuel cell is in the low current region and the target current value is above a current threshold that is set in the high current region, reset the target current value to a current value that is smaller than the set target current value, if it is predicted that the voltage drop occurs, and change the output current value of the fuel cell to the reset target current value.
    Type: Application
    Filed: July 21, 2016
    Publication date: January 26, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Masaaki MATSUSUE
  • Patent number: 9520605
    Abstract: A fuel cell system according to the present invention comprises: a fuel cell including a membrane-electrode assembly in which electrodes, each having a catalyst layer, are arranged on both surfaces of a polymer electrolyte membrane; and a control apparatus which controls an output voltage of the fuel cell. If a target voltage of the fuel cell is set so as to be equal to or higher than a catalyst dissolution voltage at which a catalyst in the catalyst layer is dissolved and the amount of an oxide film formed on the catalyst layer is estimated to be less than a first predetermined amount, the control apparatus controls the output voltage of the fuel cell so as to be equal to an oxide film formation voltage, being lower than the catalyst dissolution voltage, until the amount of the oxide film is estimated to be equal to or greater than the first predetermined amount and then controls the output voltage so as to be equal to the target voltage.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: December 13, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Kotaro Ikeda, Yumi Inoue
  • Publication number: 20160347200
    Abstract: A fuel cell vehicle includes an accelerating state detector, an electric resistance value detector, a current value detector and a controller. The controller is configured to determine a target current value output from the fuel cell stack based on a requested output value of the fuel cell stack in accordance with the detected accelerating state, determine a current increase rate based on a difference between the determined target current value and the detected current value, and correct the determined target current value in such a manner as to reduce the determined target current value in a case where a value of a function that includes the determined target current value, the determined current increase rate, and the detected electric resistance value becomes larger than a predetermined threshold.
    Type: Application
    Filed: May 20, 2016
    Publication date: December 1, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Masaaki MATSUSUE
  • Patent number: 9509004
    Abstract: Fuel cell system mounting fuel cell vehicle including: fuel cells having platinum-containing catalyst as electrode catalyst; cell voltage meter configured to measure cell voltage of fuel cells; and controller controlling fuel cell system, wherein (a) cell voltage meter obtains first cell voltage in predefined idling state of fuel cells, (b) in response to changing operation state of fuel cell vehicle from driving state to stop state, controller changes operation state of fuel cells to idling state, and cell voltage meter obtains second cell voltage of fuel cells in idling state, (c) controller uses difference between first and second cell voltages to obtain recovery process voltage for recovering catalyst of fuel cells and recovery process time duration wherein cell voltage of fuel cells is kept at recovery process voltage, and (d) controller reduces voltage of fuel cells to recovery process voltage for recovery process time duration, preforming recovery process of catalyst.
    Type: Grant
    Filed: March 21, 2013
    Date of Patent: November 29, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinji Jomori, Masaaki Matsusue
  • Patent number: 9472820
    Abstract: Fuel cell system mounting fuel cell vehicle including: fuel cells having platinum-containing catalyst as electrode catalyst; cell voltage meter configured to measure cell voltage of fuel cells; and controller controlling fuel cell system, wherein (a) cell voltage meter obtains first cell voltage in predefined idling state of fuel cells, (b) in response to changing operation state of fuel cell vehicle from driving state to stop state, controller changes operation state of fuel cells to idling state, and cell voltage meter obtains second cell voltage of fuel cells in idling state, (c) controller uses difference between first and second cell voltages to obtain recovery process voltage for recovering catalyst of fuel cells and recovery process time duration wherein cell voltage of fuel cells is kept at recovery process voltage, and (d) controller reduces voltage of fuel cells to recovery process voltage for recovery process time duration, preforming recovery process of catalyst.
    Type: Grant
    Filed: March 21, 2013
    Date of Patent: October 18, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinji Jomori, Masaaki Matsusue
  • Patent number: 9444113
    Abstract: The invention aims to reduce degradation of the power generation performance of a fuel cell during a prolonged high load operation with high effectiveness. A fuel cell vehicle correlates the dryness of an electrolyte membrane to the cell temperature, while performing power generation control of a fuel cell based on a power demand for a driving motor. When the cell temperature exceeds a first temperature ? that indicates the increased dryness of the electrolyte membrane, the fuel cell vehicle intermittently repeats temporary current increase control that shifts the operation state of the fuel cell to the state of an increased electric current and a decreased voltage in a time period t, in order to increase the amount of water production on a cathode.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: September 13, 2016
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Masaaki Matsusue
  • Patent number: 9269974
    Abstract: A fuel cell system acquires an operation state of a fuel cell and estimates an IV characteristic that indicates a relationship between a current and a voltage in the fuel cell. At least one of a resistance overvoltage, an activation overvoltage, a current-voltage hysteresis and a concentration overvoltage of the fuel cell is determined from the operation state of the fuel cell, and the IV characteristic is estimated based on the determined result.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: February 23, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Yutaka Tano, Naohisa Tsuchiya, Tadaomi Kinomoto
  • Publication number: 20150372329
    Abstract: Fuel cell system mounting fuel cell vehicle including: fuel cells having platinum-containing catalyst as electrode catalyst; cell voltage meter configured to measure cell voltage of fuel cells; and controller controlling fuel cell system, wherein (a) cell voltage meter obtains first cell voltage in predefined idling state of fuel cells, (b) in response to changing operation state of fuel cell vehicle from driving state to stop state, controller changes operation state of fuel cells to idling state, and cell voltage meter obtains second cell voltage of fuel cells in idling state, (c) controller uses difference between first and second cell voltages to obtain recovery process voltage for recovering catalyst of fuel cells and recovery process time duration wherein cell voltage of fuel cells is kept at recovery process voltage, and (d) controller reduces voltage of fuel cells to recovery process voltage for recovery process time duration, preforming recovery process of catalyst.
    Type: Application
    Filed: March 21, 2013
    Publication date: December 24, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinji JOMORI, Masaaki MATSUSUE
  • Publication number: 20150333349
    Abstract: To recovers the power generation performance of a fuel cell system, a power generation performance recovery method of the fuel cell system comprises: stopping supply of an oxidant gas to the fuel cell; and after a voltage generated by the fuel cell is decreased to or below a predetermined first value and when temperature of the fuel cell is decreased to or below a predetermined second value, restarting the supply of the oxidant gas to the fuel cell and thereby restarting power generation of the fuel cell, so as to produce water and thereby recover voltage of the fuel cell.
    Type: Application
    Filed: September 4, 2013
    Publication date: November 19, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshifumi HIRAO, Masaaki MATSUSUE, Tsuyoshi MARUO
  • Publication number: 20150311543
    Abstract: A fuel cell system includes a fuel cell, a fuel gas supply/exhaust portion, an oxidant gas supply/exhaust portion, a cooling portion, and a controller. The controller performs at least one of a transient increase control process and a transient decrease control process. In the transient increase control process, the controller determines whether a temperature of a coolant is in a transient increase state. In the transient increase state, the controller performs an oxidant gas pressure increase process. In the transient decrease control process, the controller determines whether the temperature of the coolant is in a transient decrease state. In the transient decrease state, the controller performs at least one of the oxidant gas pressure increase process and an output increase process. In the output increase process, the controller controls the fuel cell to generate an output higher than a target output corresponding to a request output.
    Type: Application
    Filed: April 23, 2015
    Publication date: October 29, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Masaaki MATSUSUE
  • Publication number: 20150270564
    Abstract: A fuel cell system includes a sensor that measures temperature of a medium for cooling a fuel cell, an acquisition part that acquires frequency of load variation of a fuel cell per unit time, and an estimation part that is able to estimate a drying state of the fuel cell based on information including the temperature and the frequency of load variation.
    Type: Application
    Filed: March 20, 2015
    Publication date: September 24, 2015
    Inventor: Masaaki MATSUSUE
  • Publication number: 20150207159
    Abstract: A fuel cell system includes: a fuel cell; an oxidant gas supply unit configured to supply an oxidant gas to a cathode electrode of the fuel cell; and a gas pressure control unit configured to detect as a gas pressure sensitivity a ratio of variation in an output of the fuel cell to variation in the pressure of the oxidant gas, specify a correspondence relationship between the pressure of the oxidant gas and the output of the fuel cell on the basis of the detected gas pressure sensitivity, and control the pressure of the oxidant gas on the basis of the specified correspondence relationship.
    Type: Application
    Filed: September 30, 2013
    Publication date: July 23, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Masanori Aimu
  • Publication number: 20150180070
    Abstract: A fuel cell system according to the present invention comprises: a fuel cell including a membrane-electrode assembly in which electrodes, each having a catalyst layer, are arranged on both surfaces of a polymer electrolyte membrane; and a control apparatus which controls an output voltage of the fuel cell. If a target voltage of the fuel cell is set so as to be equal to or higher than a catalyst dissolution voltage at which a catalyst in the catalyst layer is dissolved and the amount of an oxide film formed on the catalyst layer is estimated to be less than a first predetermined amount, the control apparatus controls the output voltage of the fuel cell so as to be equal to an oxide film formation voltage, being lower than the catalyst dissolution voltage, until the amount of the oxide film is estimated to be equal to or greater than the first predetermined amount and then controls the output voltage so as to be equal to the target voltage.
    Type: Application
    Filed: March 15, 2012
    Publication date: June 25, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Kotaro Ikeda, Yumi Inoue
  • Publication number: 20150125772
    Abstract: A fuel cell system according to the present invention comprises: a fuel cell including a membrane-electrode assembly in which electrodes, each having a catalyst layer, are arranged on both surfaces of a polymer electrolyte membrane; a power storage apparatus connected to a load in parallel with the fuel cell; and a control apparatus that performs performance recovery processing for the catalyst layer by decreasing an output voltage of the fuel cell to a predetermined voltage, wherein an intermittent operation in which a power generation command value for the fuel cell is set to zero and a power supply to the load is covered by power supplied from the power storage apparatus is allowed to be performed if certain conditions for performing the intermittent operation are met, and the performance recovery processing is performed during the intermittent operation, and wherein, if the performance recovery processing is necessary and if a remaining power in the power storage apparatus is equal to or lower than a pred
    Type: Application
    Filed: March 1, 2012
    Publication date: May 7, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Kotaro Ikeda, Yumi Inoue
  • Publication number: 20150111122
    Abstract: A fuel cell system according to the present invention comprises: a fuel cell including a membrane-electrode assembly in which electrodes, each having a catalyst layer, are arranged on both surfaces of a polymer electrolyte membrane; and a control apparatus that performs performance recovery processing for the catalyst layer by decreasing an output voltage of the fuel cell to a predetermined voltage, wherein the control apparatus predicts a timing of an output increase request being made to the fuel cell and determines the necessity and content of the performance recovery processing based on a result of the prediction.
    Type: Application
    Filed: March 1, 2012
    Publication date: April 23, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Matsusue, Kotaro Ikeda
  • Publication number: 20150086890
    Abstract: A fuel cell system according to the present invention comprises a control apparatus which performs performance restoration processing for a catalyst layer by decreasing the output voltage of a fuel cell to a predetermined voltage. When an oxide film formed on the catalyst layer during power generation of the fuel cell contains, in addition to a first oxide film that can be removed by decreasing the output voltage of the fuel cell to a first oxide film removal voltage, a second oxide film that can be removed by decreasing the output voltage of the fuel cell to a second oxide film removal voltage which is lower than the first oxide film removal voltage, the control apparatus estimates the amount of the second oxide film and performs performance restoration processing with a set voltage being equal to or lower than the second oxide film removal voltage only when it determines that the estimated amount exceeds a predetermined amount A.
    Type: Application
    Filed: May 1, 2012
    Publication date: March 26, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kotaro Ikeda, Masaaki Matsusue, Yumi Inoue
  • Patent number: 8916303
    Abstract: A fuel cell system includes: a fuel cell including a cell laminate; an estimating unit for estimating a residual water content distribution in the reactant gas flow channel in a cell plane of each of the single cells and a moisture content distribution in the electrolyte membrane in consideration of water transfer through the electrolyte membrane between the anode electrode and the cathode electrode; and an operation control unit for limiting an electric current drawn from the fuel cell when a residual water content in the reactant gas flow channel estimated by the estimating unit is equal to or above a predetermined threshold.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: December 23, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahiro Okuyoshi, Masaaki Matsusue, Masashi Toida