Patents by Inventor Masaaki Muroi

Masaaki Muroi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8409431
    Abstract: Intended is to reduce pressure fluctuations across a filter (14) for filtering a resist liquid. A charging apparatus is provided including a charge liquid tank (2) of resist liquid, a feed pump (10), a charge nozzle (8), a recovery passage (16), a recovery valve (20) disposed in the recovery passage (16), the filter (14), and a control device (24) for controlling the servomotors to adjust the openings of the charge valve (12) and the recovery valve (20) so that the pressures on the upstream side and the downstream side of the filter (14) may not fluctuate.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: April 2, 2013
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Koji Nakagawa, Masaaki Muroi, Shinichi Torigoe, Fumihiro Nagaike, Ryohei Nakamura, Kenichi Higashi, Tsuyoshi Gouda
  • Patent number: 7972762
    Abstract: Provided are a positive resist composition and a resist pattern forming method having fewer defects and superior lithographic characteristics. The positive resist composition includes a resin component (A) which has on a main chain a structural unit derived from an (?-lower alkyl)acrylate ester and exhibits increased alkali solubility under the action of an acid, and an acid generating component (B) which generates the acid upon irradiation with radiation, in which the resin component (A) is a copolymer having at least two structural units which is obtained by incorporating an acid when polymerizing at least one monomer for the production thereof.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: July 5, 2011
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo, Masaru Takeshita, Takanori Yamagishi, Tomo Oikawa
  • Patent number: 7879527
    Abstract: A method of forming a positive resist composition of the present invention includes a step (I) of passing a positive resist composition, which is obtained by dissolving a resin component (A) that displays increased alkali solubility under the action of acid and an acid generator component (B) that generates acid upon exposure in an organic solvent (S), through a filter (f1) equipped with a nylon membrane, wherein the resin component (A) is a copolymer containing at least two structural units obtained by polymerizing at least one monomer in the presence of acid. According to the present invention, it is possible to provide a method of producing a positive resist composition, a positive resist composition, and a method of forming a resist pattern that are capable of forming a resist pattern with reduced levels of both bridge-type defects and reprecipitation-type defects.
    Type: Grant
    Filed: May 18, 2006
    Date of Patent: February 1, 2011
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo
  • Publication number: 20100236998
    Abstract: Intended is to reduce pressure fluctuations across a filter (14) for filtering a resist liquid.
    Type: Application
    Filed: September 25, 2008
    Publication date: September 23, 2010
    Applicant: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Koji Nakagawa, Masaaki Muroi, Shinichi Torigoe, Fumihiro Nagaike, Ryohei Nakamura, Kenichi Higashi, Tsuyoshi Gouda
  • Patent number: 7771911
    Abstract: A technique to acquire a photoresist composition which can reduce occurrence of defects of a resist pattern after development is provided. Further, a technique to obtain a photoresist composition having excellent storage stability characteristics as a resist solution (storage stability); and a technique to obtain a photoresist composition which reduces the change of sensitivity and resist pattern size after treatment almost completely are provided. A photoresist composition containing a resin component (A), an acid-generating component (B) for generating an acid under exposure, and an organic solvent (C) is passed through a first filter 2a equipped with a first membrane having zeta potential of more than ?20 mV but no more than 15 mV in distilled water of pH 7.0.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: August 10, 2010
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hideo Hada, Takeshi Iwai, Masaaki Shimazaki, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida, Hirokazu Ozaki
  • Patent number: 7695889
    Abstract: A copolymer for semiconductor lithography, comprising at least a recurring unit (A) having a carboxylic acid ester structure whose solubility in alkali increases by the action of an acid and a carboxyl group-containing recurring unit (B), which copolymer is obtained via a step (P) of (co)polymerizing at least a monomer giving a recurring unit (A) and a step (Q) of forming a recurring unit (B) in the co-presence of a recurring unit (A)-containing (co)polymer and/or a monomer giving a recurring unit (A), and an acid. The copolymer is used in production of semiconductor as a resist polymer which is small in roughness, little in development defect and superior in lithography properties such as DOF and the like.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: April 13, 2010
    Assignee: Maruzen Petrochemical Co., Ltd.
    Inventors: Takanori Yamagishi, Tomo Oikawa, Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo, Masaru Takeshita
  • Publication number: 20090286178
    Abstract: A process for producing a resist composition that yields a resist composition in which the occurrence of defects has been suppressed, a filtering apparatus that can be used favorably within the production process, a resist composition applicator that is fitted with the filtering apparatus, and a resist composition in which the level of defects has been suppressed. This composition is obtained by passing a resist composition, which is obtained by dissolving a resin component that displays changed alkali solubility under the action of acid and an acid generator component that generates acid upon exposure in an organic solvent, through a filter equipped with a polyethylene hollow thread membrane.
    Type: Application
    Filed: July 12, 2006
    Publication date: November 19, 2009
    Inventors: Masaaki Muroi, Hirokazu Ozaki
  • Publication number: 20090233220
    Abstract: Provided are a positive resist composition and a resist pattern forming method having fewer defects and superior lithographic characteristics. The positive resist composition includes a resin component (A) which has on a main chain a structural unit derived from an (?-lower alkyl)acrylate ester and exhibits increased alkali solubility under the action of an acid, and an acid generating component (B) which generates the acid upon irradiation with radiation, in which the resin component (A) is a copolymer having at least two structural units which is obtained by incorporating an acid when polymerizing at least one monomer for the production thereof.
    Type: Application
    Filed: April 26, 2006
    Publication date: September 17, 2009
    Inventors: Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo, Masaru Takeshita, Takanori Yamagishi, Tomo Oikawa
  • Publication number: 20090155713
    Abstract: A resist composition that includes an organic solvent (S) and a base material component dissolved in the organic solvent (S), wherein the organic solvent (S) contains ethyl lactate and an antioxidant, and the concentration of the antioxidant within the organic solvent (S) is 10 ppm or greater.
    Type: Application
    Filed: December 11, 2006
    Publication date: June 18, 2009
    Applicant: Tokyo Ohka Kogyo co., Ltd.
    Inventors: Toru Miyano, Ryusaku Takahashi, Motoko Samezawa, Masaaki Muroi, Koji Kanno
  • Publication number: 20090092924
    Abstract: A method of forming a positive resist composition of the present invention includes a step (I) of passing a positive resist composition, which is obtained by dissolving a resin component (A) that displays increased alkali solubility under the action of acid and an acid generator component (B) that generates acid upon exposure in an organic solvent (S), through a filter (f1) equipped with a nylon membrane, wherein the resin component (A) is a copolymer containing at least two structural units obtained by polymerizing at least one monomer in the presence of acid. According to the present invention, it is possible to provide a method of producing a positive resist composition, a positive resist composition, and a method of forming a resist pattern that are capable of forming a resist pattern with reduced levels of both bridge-type defects and reprecipitation-type defects.
    Type: Application
    Filed: May 18, 2006
    Publication date: April 9, 2009
    Applicant: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo
  • Patent number: 7312015
    Abstract: A process is provided for effectively removing by-products such as oligomers contained within a crude resin for an electronic material, thus producing a resin for an electronic material. In this process, a crude resin for an electronic material containing (a1) structural units derived from a (meth)acrylate ester with a hydrophilic site is washed using (b1) an organic solvent which is capable of dissolving said crude resin for an electronic material and which separates into two layers when combined with water, and (b2) water.
    Type: Grant
    Filed: January 28, 2004
    Date of Patent: December 25, 2007
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hideo Hada, Takeshi Iwai, Masaru Takeshita, Ryotaro Hayashi, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida, Kazuyuki Shiotani
  • Patent number: 7276575
    Abstract: A process for refining a crude resin for a resist which is capable of effectively removing by-products such as polymers and oligomers contained within the crude resin. The refining process for the crude resin of resist resin (A) used in a photoresist composition includes at least the resist resin (A) and an acid generator (B) dissolved in a first organic solvent (C1), such that if the concentration of the component (A) in the photoresist composition is labeled X, and the crude resin concentration of the component (A) in a crude resin solution including the crude resin of the component (A) dissolved in a second organic solvent (C2) is labeled Y, then (i) the crude resin solution is prepared so that Y is smaller than X, and (ii) the crude resin solution is subsequently filtered.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: October 2, 2007
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hideo Hada, Takeshi Iwai, Miwa Miyairi, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida
  • Publication number: 20060257784
    Abstract: A copolymer for semiconductor lithography, comprising at least a recurring unit (A) having a carboxylic acid ester structure whose solubility in alkali increases by the action of an acid and a carboxyl group-containing recurring unit (B), which copolymer is obtained via a step (P) of (co)polymerizing at least a monomer giving a recurring unit (A) and a step (Q) of forming a recurring unit (B) in the co-presence of a recurring unit (A)-containing (co)polymer and/or a monomer giving a recurring unit (A), and an acid. The copolymer is used in production of semiconductor as a resist polymer which is small in roughness, little in development defect and superior in lithography properties such as DOF and the like.
    Type: Application
    Filed: May 9, 2006
    Publication date: November 16, 2006
    Inventors: Takanori Yamagishi, Tomo Oikawa, Masaaki Muroi, Kota Atsuchi, Takahiro Nakamura, Masakazu Yamada, Kensuke Saisyo, Masaru Takeshita
  • Publication number: 20060141384
    Abstract: A process is provided for effectively removing by-products such as oligomers contained within a crude resin for an electronic material, thus producing a resin for an electronic material. In this process, a crude resin for an electronic material containing (a1) structural units derived from a (meth)acrylate ester with a hydrophilic site is washed using (b1) an organic solvent which is capable of dissolving said crude resin for an electronic material and which separates into two layers when combined with water, and (b2) water.
    Type: Application
    Filed: January 28, 2004
    Publication date: June 29, 2006
    Inventors: Hideo Hada, Takeshi Iwai, Masaru Takeshita, Ryotaro Hayashi, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida, Kazuyuki Shiotani
  • Publication number: 20060135745
    Abstract: A process for refining a crude resin for a resist is provided, which is capable of effectively removing by-products such as polymers and oligomers contained within the crude resin. The process provides a refining process for the crude resin of a resist resin (A) used in a photoresist composition comprising at least the resist resin (A) and an acide generator (B) dissolved in a first organic solvent (C1), wherein if the concentration of the component (A) in the photoresist composition is labeled X, and the crude resin concentration of the component (A) in a crude resin solution comprising the crude resin of the component (A) dissolved in a second organic solvent (C2) is labeled Y, then (i) the crude resin solution is prepared so that Y is smaller than X, and (ii) the crude resin solution is subsequently filtered.
    Type: Application
    Filed: January 29, 2004
    Publication date: June 22, 2006
    Inventors: Hideo Hada, Takeshi Iwai, Miwa Miyairi, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida
  • Publication number: 20060014098
    Abstract: A technique to acquire a photoresist composition which can reduce occurrence of defects of a resist pattern after development is provided. Further, a technique to obtain a photoresist composition having excellent storage stability characteristics as a resist solution (storage stability); and a technique to obtain a photoresist composition which reduces the change of sensitivity and resist pattern size after treatment almost completely are provided. A photoresist composition containing a resin component (A), an acid-generating component (B) for generating an acid under exposure, and an organic solvent (C) is passed through a first filter 2a equipped with a first membrane having zeta potential of more than ?20 mV but no more than 15 mV in distilled water of pH 7.0.
    Type: Application
    Filed: December 18, 2003
    Publication date: January 19, 2006
    Applicant: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Hideo Hada, Takeshi Iwai, Masaaki Shimazaki, Masaaki Muroi, Kota Atsuchi, Hiroaki Tomida, Hirokazu Ozaki
  • Publication number: 20050227172
    Abstract: A process for producing a photoresist composition which is capable of suppressing the occurrence of defects, and displays excellent foreign matter characteristics, and superior storage stability as a resist solution. This process involves passing a photoresist composition, comprising a resin component (A) that satisfies a condition (1) below, an acid generator component (B), and an organic solvent (C), through a first filter including a first filtration membrane that satisfies a condition (2) below. (1) The resin component (A) comprises a structural unit (a1) represented by a general formula (I) shown below, and a structural unit (a2) containing an acid dissociable, dissolution inhibiting group. (wherein, R represents a hydrogen atom or a methyl group, and m represents an integer from 1 to 3). (2) The first filtration membrane has a critical surface tension of at least 70 dyne/cm, and has not been subjected to charge modification.
    Type: Application
    Filed: April 5, 2005
    Publication date: October 13, 2005
    Inventors: Hirokazu Ozaki, Masaaki Muroi, Tsunehiro Watanabe, Shinya Narumi