Abstract: A mold for manufacturing a climate control duct, which has a protrusion formed on an outer peripheral surface thereof and is formed from a foamed resin, includes a groove provided on at least a part of a surface of the mold for transfer of a shape of the protrusion. The groove of the mold satisfies a relation D<W<4×D, in which W represents a width of the groove and D represents a depth of the groove.

Abstract: A foam duct in which rigidity is improvable includes a cylindrical portion having an external contour of a polygonal shape and a projection in an inner surface side of the cylindrical portion, and thickness of wall portions of the cylindrical portion is larger in a portion in which the projection is formed than in a portion in which the projection is not formed.

Abstract: The invention provides a method for manufacturing a climate control duct, the method capable of improving a characteristic of transferring a shape of a protrusion onto a surface of a duct and capable of preventing reduction in ventilation efficiency. In order to manufacture a climate control duct having a protrusion formed on an outer peripheral surface thereof, the method includes subjecting an extruded foamed resin to blow molding by use of a duct-shaped mold in which a groove for transfer of a shape of the protrusion is formed on at least part of a surface thereof. Herein, the following relations are satisfied: 0.5 mm<D<5 mm, D<W<4×D, and W<2×T, in which W represents a width of the groove, D represents a depth of the groove, and T represents a thickness of the foamed resin.

Abstract: A method for manufacturing multilayer foam where easy generation of dead air and improvement in foam magnification is offered. Multilayer resin that has non-foam layer outside foam layer is pushed out, the innermost side of the multilayer resin is bonded mutually, and multilayer resin laminating body is formed. Multilayer resin laminating body is clamped in the empty space between outermost side of multilayer resin laminating body and cavity side with metal mold. Multilayer resin laminating body is molded in the shape along cavity side, and the multilayer foam is molded.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: A blow-molded foam having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: An object of the present invention is to provide a method of forming a hollow blow-molded foam and also provide such a hollow-molded foam, which are capable of improving a flow-rate efficiency of a fluid that flows through the inside of the hollow blow-molded foam. A foaming resin is sandwiched between molds so that a hollow blow-molded foam having a ventilation path is molded, and a fluid for use in cooling the hollow blow-molded foam is allowed to flow through the ventilation path so that the hollow blow-molded foam is cooled.

Abstract: [Problem] To provide a light-weight air conditioning duct for vehicle that is light in weight and excellent in mechanical strength. [Solution] The present invention is directed to a light-weight air conditioning duct for vehicle 1 for letting conditioned air supplied from an air conditioning unit pass through to a desired location, the duct being obtained by blow-molding a mixed resin including a polypropylene-based resin for foaming and a hydrogenated styrene-based thermoplastic elastomer, and the duct having an Izod impact strength equal to or larger than 10 J/m at ?20 degrees Celsius.

Abstract: An object of the invention is to provide a method for manufacturing a molded foam which is lightweight and excellent in strength. According to the invention, a method for manufacturing a molded foam from a foamed parison includes: an extruding step of extruding a resin blend containing a foaming agent and a thermoplastic resin to form a foamed parison; an attaching step of closely attaching facing portions of an inner wall surface of the foamed parison to each other to form a foamed parison laminated body; a mold clamping step of sealing and mold clamping the foamed parison laminated body by clamping the foamed parison laminated body by split mold blocks; and a sucking step of sucking air between the split mold blocks to reduce a pressure between the split mold blocks, after the attaching step and the mold clamping step.

Abstract: The present invention provides a duct molding method by which it is possible to improve the adhesion of a sheet. In the duct molding method of the present invention, a molten thermoplastic resin sheet is positioned between molds. Subsequently, the thermoplastic resin sheet (P) is absorbed onto cavity surfaces of the molds and the molds are closed. Thereby, a duct is molded.

Abstract: A method for manufacturing multilayer foam where easy generation of dead air and improvement in foam magnification is offered. Multilayer resin that has non-foam layer outside foam layer is pushed out, the innermost side of the multilayer resin is bonded mutually, and multilayer resin laminating body is formed. Multilayer resin laminating body is clamped in the empty space between outermost side of multilayer resin laminating body and cavity side with metal mold. Multilayer resin laminating body is molded in the shape along cavity side, and the multilayer foam is molded.

Abstract: A method for manufacturing molded foam which uses cheap materials, is light in weight and which is excellent in impact resistance. In the method for manufacturing molded foam, propylene homopolymer with a long chain branch, propylene ethylene block copolymer and low density polyethylene are mixed in the base resin at a prescribed mixing ratio. A blowing agent is added to carry outfoaming. A prescribed mixing ratio is determined based on the value arrived at by a multiplying melt tension of each material mixed with the melt flow rate and the Tensile Rupture Elongation.

Abstract: The invention provides a molded foam molding method capable of obtaining a molded foam in which pinholes may not be formed with ease even when a blow ratio is high and which has a high expansion ratio. The invention also provides a molded foam which includes no pinholes, is reduced in weight, and is excellent in heat insulating property. The molding method includes blending a polypropylene-based resin having an equilibrium compliance from 2.0 to 6.0 (10?3×Pa?1) with a foaming agent and kneading the blend in an extruder. The extruded foamed resin is molded so as to be fit along a mold by a pressurized fluid. Moreover, the molded foam is formed by the method described above, and has an expansion ratio from 1.5 to 5.0 times and an impact strength of not less than 30 kg·cm.

Abstract: An object of the invention is to provide a method for manufacturing a molded foam which is lightweight and excellent in strength. According to the invention, a method for manufacturing a molded foam from a foamed parison includes: an extruding step of extruding a resin blend containing a foaming agent and a thermoplastic resin to form a foamed parison; an attaching step of closely attaching facing portions of an inner wall surface of the foamed parison to each other to form a foamed parison laminated body; a mold clamping step of sealing and mold clamping the foamed parison laminated body by clamping the foamed parison laminated body by split mold blocks; and a sucking step of sucking air between the split mold blocks to reduce a pressure between the split mold blocks, after the attaching step and the mold clamping step.

Abstract: The invention provides a method for manufacturing a climate control duct, the method capable of improving a characteristic of transferring a shape of a protrusion onto a surface of a duct and capable of preventing reduction in ventilation efficiency. In order to manufacture a climate control duct having a protrusion formed on an outer peripheral surface thereof, the method includes subjecting an extruded foamed resin to blow molding by use of a duct-shaped mold in which a groove for transfer of a shape of the protrusion is formed on at least part of a surface thereof. Herein, the following relations are satisfied: 0.5 mm<D<5 mm, D<W<4×D, and W<2×T, in which W represents a width of the groove, D represents a depth of the groove, and T represents a thickness of the foamed resin.

Abstract: [Problem] To provide a light-weight air conditioning duct for vehicle that is light in weight and excellent in mechanical strength. [Solution] The present invention is directed to a light-weight air conditioning duct for vehicle 1 for letting conditioned air supplied from an air conditioning unit pass through to a desired location, the duct being obtained by blow-molding a mixed resin including a polypropylene-based resin for foaming and a hydrogenated styrene-based thermoplastic elastomer, and the duct having an Izod impact strength equal to or larger than 10 J/m at ?20 degrees Celsius.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: Provided are a blow molded article with a surface skin, which allows the formation of a blow molded article having a desired expansion ratio and retains a required expansion ratio from the time of extruding and is free from the generation of a sink mark or a warp in a portion where the surface wall and the back wall thereof has been welded and allows the production of a blow molded article with a lightweight and highly rigid surface skin; and a method for producing the blow molded article. A panel (1) with a surface skin, which is a blow molded article with a surface skin, has a body (5) in the form of a plate having a surface wall (2) and a back wall (3), both comprising a thermoplastic plastic, and a surface skin material (6) which is integrally pasted on the surface wall (2). The body (5) in the form of a plate is in an expanded state and comprises cells having an average particle diameter of 300 ?m or less.