Patents by Inventor Masaaki Tani

Masaaki Tani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10497500
    Abstract: A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: December 3, 2019
    Assignee: TOYOTA JIDOSHA KABUHIKI KAISHA
    Inventors: Masashi Ohtsubo, Masaaki Tani, Takeshi Hattori, Jung hwan Hwang, Masashi Hara, Shin Tajima, Naoki Iwata, Shinjiro Saigusa, Kohei Ishii, Daisuke Okamoto, Toshimitsu Takahashi
  • Patent number: 10385772
    Abstract: A forming method of a thermal insulation film includes a first step of forming an anode oxidation coating film on an aluminum-based wall surface, the anode oxidation coating film including micro-pores each having a diameter of micrometer-scale and nano-pores each having a diameter of nanometer-scale; and a second step of coating a surface of the anode oxidation coating film with a sealant containing filler to seal at least part of the micro-pores and the nano-pores by the sealant so as to form the thermal insulation film.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: August 20, 2019
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Reona Takagishi, Naoki Nishikawa, Masaaki Tani, Toshio Horie, Fumio Shimizu, Hiroshi Hohjo, Yoshifumi Wakisaka, Masakazu Murase
  • Publication number: 20190214172
    Abstract: A dust core includes soft magnetic particles, a first coating layer, a second coating layer, and a third coating layer. The first coating layer is made of aluminum oxide with which at least a part of surfaces of the soft magnetic particles are coated. The second coating layer is made of aluminum nitride with which at least a part of a surface of the first coating layer is coated. The third coating layer is made of low-melting-point glass with which at least a part of a surface of the second coating layer is coated. The low-melting-point glass has a softening point lower than an annealing temperature of the soft magnetic particles.
    Type: Application
    Filed: March 18, 2019
    Publication date: July 11, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi OHTSUBO, Masaaki TANI, Takeshi HATTORI, Junghwan HWANG, Masashi HARA, Shin TAJIMA, Shinjiro SAIGUSA, Kohei ISHII, Daisuke OKAMOTO, Toshimitsu TAKAHASHI
  • Patent number: 10024199
    Abstract: The present invention provides a variable valve mechanism of an internal combustion engine, which includes an input member, an output member, a slider and a variable device. The output member has internal space formed therein and has a first cutout and a second cutout which are formed at two positions separated from each other in the swing direction so as to extend from an outer periphery of the output member to the internal space, and the input member is mounted in the internal space so as to extend through both inner sides of the first and second cutouts, and is brought into contact with inner side surfaces of the cutouts from both sides in the thrust direction, whereby relative displacement of the input member together with the slider in the thrust direction with respect to the output member is restricted at two positions by the first and second cutouts.
    Type: Grant
    Filed: January 28, 2016
    Date of Patent: July 17, 2018
    Assignees: OTICS CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naoki Hiramatsu, Koki Yamaguchi, Masahide Sakurai, Motohiro Yuge, Masaaki Tani
  • Patent number: 9941039
    Abstract: A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability ??L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability ??H, a ratio of the first differential relative permeability ??L to the second differential relative permeability ??H satisfies a relationship of ??L/??H?10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: April 10, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daisuke Okamoto, Kiyotaka Onodera, Shinjiro Saigusa, Kohei Ishii, Masashi Ohtsubo, Junghwan Hwang, Masaaki Tani, Takeshi Hattori
  • Patent number: 9879577
    Abstract: A variable valve mechanism of an internal combustion engine includes a plurality of swing members and a variable device that displaces a control shaft to displace a plurality of slider gears of the swing members at a time, thereby changing valve lifts of the plurality of swing members at a time by meshing of helical splines. The swing members include a first swing member for a predetermined cylinder of a plurality of cylinders and a second swing member for a cylinder other than the predetermined cylinder, and a helix angle of the helical splines varies between the first and the second swing members. The variable device displaces the control shaft to a predetermined normal position to perform a normal operation, and displaces the control shaft to a predetermined cylinder cutoff position to perform a cylinder cutoff operation in which the second swing member does not drive a valve.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: January 30, 2018
    Assignees: OTICS CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koki Yamaguchi, Naoki Hiramatsu, Takayuki Maezako, Masatoshi Sugiura, Shinichiro Kikuoka, Masaaki Tani, Motohiro Yuge
  • Publication number: 20170263359
    Abstract: A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.
    Type: Application
    Filed: September 4, 2015
    Publication date: September 14, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi OHTSUBO, Masaaki TANI, Takeshi HATTORI, Jung hwan HWANG, Masashi HARA, Shin TAJIMA, Naoki IWATA, Shinjiro SAIGUSA, Kohei ISHII, Daisuke OKAMOTO, Toshimitsu TAKAHASHI
  • Patent number: 9702052
    Abstract: A forming method of a thermal insulation film, including: a first step of forming an anode oxidation coating film on an aluminum-based wall surface, the anode oxidation coating film including micro-pores each having a diameter of micrometer-scale and nano-pores each having a diameter of nanometer-scale; a second step of abrading a surface of the anode oxidation coating film with abrasive powders and bringing the abrasive powders into the micro-pores located at the formed abraded surface; and a third step of forming a protection film on the abraded surface to produce a thermal insulation film including the anode oxidation coating film and the protection film.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: July 11, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Naoki Nishikawa, Masaaki Tani, Hiroshi Hohjo
  • Publication number: 20160312669
    Abstract: A variable valve mechanism of an internal combustion engine includes a plurality of swing members and a variable device that displaces a control shaft to displace a plurality of slider gears of the swing members at a time, thereby changing valve lifts of the plurality of swing members at a time by meshing of helical splines. The swing members include a first swing member for a predetermined cylinder of a plurality of cylinders and a second swing member for a cylinder other than the predetermined cylinder, and a helix angle of the helical splines varies between the first and the second swing members. The variable device displaces the control shaft to a predetermined normal position to perform a normal operation, and displaces the control shaft to a predetermined cylinder cutoff position to perform a cylinder cutoff operation in which the second swing member does not drive a valve.
    Type: Application
    Filed: March 24, 2016
    Publication date: October 27, 2016
    Inventors: Koki YAMAGUCHI, Naoki HIRAMATSU, Takayuki MAEZAKO, Masatoshi SUGIURA, Shinichiro KIKUOKA, Masaaki TANI, Motohiro YUGE
  • Publication number: 20160281546
    Abstract: The present invention provides a variable valve mechanism of an internal combustion engine, which includes an input member, an output member, a slider and a variable device. The output member has internal space formed therein and has a first cutout and a second cutout which are formed at two positions separated from each other in the swing direction so as to extend from an outer periphery of the output member to the internal space, and the input member is mounted in the internal space so as to extend through both inner sides of the first and second cutouts, and is brought into contact with inner side surfaces of the cutouts from both sides in the thrust direction, whereby relative displacement of the input member together with the slider in the thrust direction with respect to the output member is restricted at two positions by the first and second cutouts.
    Type: Application
    Filed: January 28, 2016
    Publication date: September 29, 2016
    Inventors: Naoki HIRAMATSU, Koki YAMAGUCHI, Masahide SAKURAI, Motohiro YUGE, Masaaki TANI
  • Publication number: 20160273411
    Abstract: A camshaft includes a sensor rotor and a plurality of cams. The sensor rotor includes a base circle, and a projection portion formed on an outer peripheral surface of the base circle. A long diameter part of that one of the plurality of cams which is closest to the sensor rotor is placed within a region sandwiched between a first virtual line extending from the shaft center of the camshaft and a second virtual line extending from the shaft center of the camshaft in an axial view of the camshaft, the first virtual line passes through one circumferential end of the projection portion of the sensor rotor in an axial view of the camshaft, and the second virtual line passes through the other circumferential end of the projection portion of the sensor rotor in an axial view, of the camshaft.
    Type: Application
    Filed: October 31, 2014
    Publication date: September 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki TANI, Michito SHIRAKAWA
  • Publication number: 20160186654
    Abstract: A forming method of a thermal insulation film includes a first step of forming an anode oxidation coating film on an aluminum-based wall surface, the anode oxidation coating film including micro-pores each having a diameter of micrometer-scale and nano-pores each having a diameter of nanometer-scale; and a second step of coating a surface of the anode oxidation coating film with a sealant containing filler to seal at least part of the micro-pores and the nano-pores by the sealant so as to form the thermal insulation film.
    Type: Application
    Filed: December 18, 2015
    Publication date: June 30, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Reona TAKAGISHI, Naoki NISHIKAWA, Masaaki TANI, Toshio HORIE, Fumio SHIMIZU, Hiroshi HOHJO, Yoshifumi WAKISAKA, Masakazu MURASE
  • Publication number: 20160130716
    Abstract: A forming method of a thermal insulation film, including: a first step of forming an anode oxidation coating film on an aluminum-based wall surface, the anode oxidation coating film including micro-pores each having a diameter of micrometer-scale and nano-pores each having a diameter of nanometer-scale; a second step of abrading a surface of the anode oxidation coating film with abrasive powders and bringing the abrasive powders into the micro-pores located at the formed abraded surface; and a third step of forming a protection film on the abraded surface to produce a thermal insulation film including the anode oxidation coating film and the protection film.
    Type: Application
    Filed: November 5, 2015
    Publication date: May 12, 2016
    Applicants: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naoki NISHIKAWA, Masaaki TANI, Hiroshi HOHJO
  • Publication number: 20160071636
    Abstract: A dust core includes soft magnetic particles, a first coating layer, a second coating layer, and a third coating layer. The first coating layer is made of aluminum oxide with which at least a part of surfaces of the soft magnetic particles are coated. The second coating layer is made of aluminum nitride with which at least a part of a surface of the first coating layer is coated. The third coating layer is made of low-melting-point glass with which at least a part of a surface of the second coating layer is coated. The low-melting-point glass has a softening point lower than an annealing temperature of the soft magnetic particles.
    Type: Application
    Filed: September 8, 2015
    Publication date: March 10, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi OHTSUBO, Masaaki Tani, Takeshi Hattori, Junghwan Hwang, Masashi Hara, Shin Tajima, Shinjiro Saigusa, Kohei Ishii, Daisuke Okamoto, Toshimitsu Takahashi
  • Publication number: 20150364235
    Abstract: A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability ??L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability ??H, a ratio of the first differential relative permeability ??L to the second differential relative permeability ??H satisfies a relationship of ??L/??H?10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.
    Type: Application
    Filed: June 12, 2015
    Publication date: December 17, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daisuke OKAMOTO, Kiyotaka ONODERA, Shinjiro SAIGUSA, Kohei ISHII, Masashi OHTSUBO, Junghwan HWANG, Masaaki TANI, Takeshi HATTORI
  • Patent number: 9181820
    Abstract: A valve mechanism for an internal combustion engine is provided with a cam that rotates in conjunction with rotation of a crankshaft, an engine valve that is lifted and opened along with rotation of the cam, a variable lift amount mechanism that is arranged between the cam and the engine valve and varies the maximum amount of lift of the engine valve, and a lost motion mechanism that is arranged between the cam and the engine valve and absorbs the amount of lift of the engine valve by contracting when drive force is received from the cam to maintain a closed state of the engine valve. The maximum amount of contraction of the lost motion mechanism is set to such a value that the lost motion mechanism absorbs the minimum value of the maximum lift amount of the engine valve.
    Type: Grant
    Filed: April 27, 2012
    Date of Patent: November 10, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Tani, Fuminori Hosoda
  • Publication number: 20150090206
    Abstract: A valve mechanism for an internal combustion engine is provided with a cam that rotates in conjunction with rotation of a crankshaft, an engine valve that is lifted and opened along with rotation of the cam, a variable lift amount mechanism that is arranged between the cam and the engine valve and varies the maximum amount of lift of the engine valve, and a lost motion mechanism that is arranged between the cam and the engine valve and absorbs the amount of lift of the engine valve by contracting when drive force is received from the cam to maintain a closed state of the engine valve. The maximum amount of contraction of the lost motion mechanism is set to such a value that the lost motion mechanism absorbs the minimum value of the maximum lift amount of the engine valve.
    Type: Application
    Filed: April 27, 2012
    Publication date: April 2, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaaki Tani, Fuminori Hosoda
  • Patent number: 8911866
    Abstract: A powder for a powder magnetic core, a powder magnetic core, and methods of producing those products are provided, so that mechanical strength of a powder magnetic core can be enhanced by hydrosilylation reaction between vinylsilane and hydrosilane without degrading magnetic properties. The powder for a powder magnetic core is composed of magnetic particles 2 having a surface 21 coated with an insulating layer 3, wherein the insulating layer 3 includes a polymer resin insulating layer 33 comprising vinylsilane 4 and hydrosilane.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: December 16, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Daisuke Okamoto, Daisuke Ichigozaki, Shin Tajima, Masaaki Tani
  • Patent number: 8716424
    Abstract: The present invention is characterized in that it is a process for synthesizing an organic/inorganic composite that not only comprises an oxide of silicon and metal, oxide which includes a bond being expressed by “M-O-M” (where “M” independently represents silicon atom or metal atom), but also possesses an organic group which is bonded to a part of silicone atoms at least; and it includes: a preparation step of preparing a raw-material solution by dissolving an organo alkoxysilane, which possesses one or more alkoxy groups and has the silicon atom that is bonded with the organic group by covalent bond, and a metallic compound, which includes the metal atom, in a first solvent, which is a polar solvent; a reaction step of synthesizing the organic/inorganic composite by not only hydrolyzing the organo alkoxysilane and the metallic compound but also condensing them by means of dehydration; and a removal step of adding a second solvent, which does not dissolve compatibly with a solution that has undergone the rea
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: May 6, 2014
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Masaaki Tani, Yoshiaki Fukushima
  • Publication number: 20110156850
    Abstract: A powder for a powder magnetic core, a powder magnetic core, and methods of producing those products are provided, so that mechanical strength of a powder magnetic core can be enhanced by hydrosilylation reaction between vinylsilane and hydrosilane without degrading magnetic properties. The powder for a powder magnetic core is composed of magnetic particles 2 having a surface 21 coated with an insulating layer 3, wherein the insulating layer 3 includes a polymer resin insulating layer 33 comprising vinylsilane 4 and hydrosilane.
    Type: Application
    Filed: September 2, 2009
    Publication date: June 30, 2011
    Inventors: Daisuke Okamoto, Daisuke Ichigozaki, Shine Tajima, Masaaki Tani