Patents by Inventor Masafumi Azuma
Masafumi Azuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10465272Abstract: Provided is a high-strength hot-dip galvanized steel sheet having excellent plating adhesion, formability, and hole expandability with an ultimate tensile strength of 980 MPa or more, the hot-dip galvanized steel sheet comprising a hot-dip galvanized layer formed on a surface of a base steel sheet. The base steel sheet contains, by mass %, C: 0.05% to 0.4%; Si: 0.01% to 3.0%; Mn: 0.1% to 3.0%; Al: 0.01 to 2.0%; in which Si+Al>0.5%, P: limited to 0.04% or less; S: limited to 0.05% or less; N: limited to 0.01% or less; and a balance including Fe and inevitable impurities, a microstructure of the base steel sheet contains 40% or more by total volume fraction of martensite and bainite, 8% or more by volume fraction of residual austenite, and a balance of the microstructure being ferrite or ferrite and 10% or less by volume fraction of pearlite.Type: GrantFiled: September 6, 2017Date of Patent: November 5, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Chisato Wakabayashi, Masafumi Azuma, Nobuhiro Fujita, Kohichi Sano
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Publication number: 20190330721Abstract: A steel sheet includes a predetermined chemical composition, and includes a steel structure represented by, in a volume fraction, tempered martensite and bainite: 70% or more and less than 92% in total, retained austenite: 8% or more and less than 30%, ferrite: less than 10%, fresh martensite: less than 10%, and pearlite: less than 10%. A number density of iron-base carbides in tempered martensite and lower bainite is 1.0×106 (pieces/mm2) or more, and an effective crystal grain diameter of tempered martensite and bainite is 5 ?m or less.Type: ApplicationFiled: September 21, 2016Publication date: October 31, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kunio HAYASHI, Masafumi AZUMA
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Patent number: 10407760Abstract: A hot-dip galvanized steel sheet includes: a steel sheet; and a plated layer on a surface of the steel sheet, a microstructure contains, by volume fraction, equal to or more than 20% and equal to or less than 99% in total of one or two of martensite and bainite, a residual structure contains one or two of ferrite, residual austenite of less than 8% by volume fraction, and pearlite of equal to or less than 10% by volume fraction, tensile strength is equal to or greater than 980 MPa, the plated layer is a hot-dip galvanized layer which contains oxides including one or two or more of Si, Mn, and Al, contains equal to or less than 15 mass % of Fe, and a remainder including Zn, Al, and unavoidable impurities, and when a cross section including the steel sheet and the hot-dip galvanized layer is seen in a sheet thickness direction, a projected area ratio is equal to or more than 10% and equal to or less than 90%.Type: GrantFiled: September 28, 2012Date of Patent: September 10, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Masafumi Azuma, Chisato Wakabayashi, Takayuki Nozaki, Manabu Takahashi, Nobuhiro Fujita
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Publication number: 20190211427Abstract: A steel sheet according to an aspect of the present invention includes a predetermined chemical composition; in which a metallographic structure in a ¼ t portion contains residual austenite of 4 volume % to 70 volume %; [Mn]?/[Mn]ave>1.5 is satisfied in the ¼ t portion; f?s/f??0.30 and [C]×[Mn]?0.15 are satisfied in the ¼ t portion.Type: ApplicationFiled: September 21, 2016Publication date: July 11, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kohichi SANO, Masafumi AZUMA, Mutsumi SAKAKIBARA, Akihiro UENISHI, Koutarou HAYASHI
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Publication number: 20190169729Abstract: A hot-dip galvanized steel sheet includes: a predetermined chemical composition; and a steel structure represented by: in terms of area ratio, polygonal ferrite: 10% or less; upper bainite: 20% or less; retained austenite: 5% or less; and martensite: 70% or more, in which: martensite having Fe carbides at a number density of 1×106/mm2 or more is contained by 50% or more, in terms of area ratio, with respect to the entire amount of martensite; and the steel structure has an average effective crystal grain diameter of 5.0 ?m or less.Type: ApplicationFiled: July 15, 2016Publication date: June 6, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takafumi YOKOYAMA, Kunio HAYASHI, Masafumi AZUMA, Eisaku SAKURADA, Hiroyuki KAWATA, Genki ABUKAWA
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Publication number: 20190161820Abstract: There is provided a hot-rolled steel sheet in which a composition contains: in mass %, C: 0.01% to 0.2%; Si: 2.5% or less; Mn: 4.0% or less; P: 0.10% or less; S: 0.03% or less; Al: 0.001% to 2.0%; N: 0.01% or less; 0: 0.01% or less; Ti: 0.01 to 0.30%; and the balance being composed of iron and impurities and a structure is composed of by volume fraction, 90% or more of tempered martensite with an average aspect ratio of 2 or less, or 90% or more in total of both tempered martensite and lower bainite.Type: ApplicationFiled: January 31, 2019Publication date: May 30, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Akifumi SAKAKIBARA, Tatsuo YOKOI, Hiroshi SHUTO, Yuuki KANZAWA, Masafumi AZUMA
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Patent number: 10301699Abstract: A hot-stamped part includes a chemical composition represented by, in mass %: C: 0.120% to 0.400%; Si: 0.005% to 2.000%; Mn or Cr, or both thereof: 1.00% to 3.00% in total; Al: 0.005% to 0.100%; B: 0.0003% to 0.0020%; P: not more than 0.030%; S: not more than 0.0100%; O: not more than 0.0070%; N: not more than 0.0070%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; V: 0% to 0.100%; Ni: 0% to 2.00%; Cu: 0% to 2.00%; Mo: 0% to 0.50%; Ca or REM, or both thereof: 0% to 0.0300% in total; and the balance: Fe and impurities, and a structure represented by: an area fraction of martensite or bainite, or both thereof: not less than 95% in total; a coverage factor of prior austenite grain boundary by iron-based carbides: not more than 80%; and a number density of iron-based carbides in prior austenite grains: not less than 45/?m2.Type: GrantFiled: September 12, 2014Date of Patent: May 28, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kaoru Kawasaki, Masafumi Azuma, Genki Abukawa
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Patent number: 10260124Abstract: There is provided a hot-rolled steel sheet in which a composition contains: in mass %, C: 0.01% to 0.2%; Si: 2.5% or less; Mn: 4.0% or less; P: 0.10% or less; S: 0.03% or less; Al: 0.001% to 2.0%; N: 0.01% or less; O: 0.01% or less; Ti: 0.01 to 0.30%; and the balance being composed of iron and impurities and a structure is composed of by volume fraction, 90% or more of tempered martensite with an average aspect ratio of 2 or less, or 90% or more in total of both tempered martensite and lower bainite.Type: GrantFiled: May 13, 2014Date of Patent: April 16, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Akifumi Sakakibara, Tatsuo Yokoi, Hiroshi Shuto, Yuuki Kanzawa, Masafumi Azuma
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Patent number: 10196726Abstract: Provided is a high-strength hot-rolled steel sheet consisting of, in mass %, C: 0.01% to 0.2%, Si: 0% to 2.5%, Mn: 0% to 4.0%, Al: 0% to 2.0%, N: 0% to 0.01%, Cu: 0% to 2.0%, Ni: 0% to 2.0%, Mo: 0% to 1.0%, V: 0% to 0.3%, Cr: 0% to 2.0%, Mg: 0% to 0.01%, Ca: 0% to 0.01%, REM: 0% to 0.1%, B: 0% to 0.01%, P: less than or equal to 0.10%, S: less than or equal to 0.03%, O: less than or equal to 0.01%, one or both of Ti and Nb: 0.01% to 0.30% in total, and the balance being Fe and inevitable impurities. The steel sheet has a structure in which a total volume fraction of tempered martensite or lower bainite is 90% or more, a dislocation density thereof is greater than or equal to 5×1013 (1/m2) and less than or equal to 1×1016 (1/m2) and 1×106 (numbers/mm2) or more iron-based carbides are included therein.Type: GrantFiled: February 25, 2014Date of Patent: February 5, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masafumi Azuma, Hiroshi Shuto, Tatsuo Yokoi, Yuuki Kanzawa, Akihiro Uenishi
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Publication number: 20180237881Abstract: A steel sheet includes: a predetermined chemical composition; and a steel structure containing, in are a fraction, 2% or more of ferrite and bainite, in which an average dislocation density in the ferrite and an average dislocation density in the bainite are both h3×1012 m/m3 to 1×1014 m/m3, and an average grain diameter of the ferrite and the bainite is 5 ?m or less.Type: ApplicationFiled: August 21, 2015Publication date: August 23, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Riki OKAMOTO, Hiroyuki KAWATA, Masafumi AZUMA, Akihiro UENISHI, Naoki MARUYAMA
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Publication number: 20180230581Abstract: A steel sheet includes: a predetermined chemical composition; and a steel structure represented by, in area %, first martensite in which two or more iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath: 20% to 95%, ferrite: 15% or less, retained austenite: 15% or less, and the balance: bainite, or second martensite in which less than two iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath, or the both of these, in which the total area fraction of ND//<111> orientation grains and ND//<100> orientation grains is 40% or less, and the content of solid-solution C is 0.44 ppm or more.Type: ApplicationFiled: August 31, 2015Publication date: August 16, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Riki OKAMOTO, Hiroyuki KAWATA, Masafumi AZUMA, Akihiro UENISHI, Naoki MARUYAMA
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Publication number: 20180209006Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 30% to 70% and one or both of ferrite and bainite: a total of 20% to 70%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.Type: ApplicationFiled: July 13, 2015Publication date: July 26, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yuri TODA, Masafumi AZUMA, Akihiro UENISHI, Hiroyuki KAWATA, Naoki MARUYAMA, Genichi SHIGESATO
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Publication number: 20180202019Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 70% or more and one or both of ferrite and bainite: a total of less than 20%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.Type: ApplicationFiled: July 13, 2015Publication date: July 19, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yuri TODA, Masafumi AZUMA, Akihiro UENISHI, Hiroyuki KAWATA, Naoki MARUYAMA, Genichi SHIGESATO
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Patent number: 10023947Abstract: High strength steel plate with an ultimate tensile strength of 900 MPa or more which is excellent in hydrogen embrittlement resistance characterized in that, in the structure of the steel plate, (a) by volume fraction, ferrite is present in 10 to 50%, bainitic ferrite and/or bainite in 10 to 60%, and tempered martensite in 10 to 50%, and (b) iron-based carbides which contain Si or Si and Al in 0.1% or more are present in 4×108 (particles/mm3) or more.Type: GrantFiled: November 30, 2010Date of Patent: July 17, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masafumi Azuma, Noriyuki Suzuki, Naoki Maruyama, Akinobu Murasato, Yasuharu Sakuma, Hiroyuki Kawata, Chisato Wakabayashi
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Patent number: 10023929Abstract: A hot-rolled steel sheet has a composition containing: in mass %, C: 0.01 to 0.2%; Si: 2.5% or less; Mn: 4.0% or less; P: 0.10% or less; S: 0.03% or less; Al: 0.001 to 2.0%; N: 0.01% or less; and O: 0.01% or less, and one kind or a total of two kinds of Ti and Nb for 0.01 to 0.30%. An average effective crystal grain diameter at a sheet thickness ¼ part is 10 ?m or less, and an average effective crystal grain diameter at a part of a range of 50 ?m from a surface is 6 ?m or less. A structure of the steel sheet is tempered martensite or lower bainite, and a volume fraction thereof is 90% or more as a total.Type: GrantFiled: May 16, 2014Date of Patent: July 17, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroshi Shuto, Masafumi Azuma, Akifumi Sakakibara, Yuuki Kanzawa, Ken Kimura
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Publication number: 20180171429Abstract: A heat-treated steel sheet member having a chemical including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: optional amounts of Ni, Cu, Mo, V, Ca, Al, Nb, and REM, with the balance: Fe and impurities. The steel sheet member has a microstructure comprising: mainly martensite; and retained austenite of which a volume ratio is 5.0% or higher, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, [(log fg0?log fg(0.02))/0.02<20.0] is satisfied when mechanical properties are measured using a sheet specimen specified in ASTM E8, a tensile strength is 1.4 GPa or higher, and a total elongation is 8.0% or higher.Type: ApplicationFiled: April 7, 2016Publication date: June 21, 2018Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
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Patent number: 10000829Abstract: A hot-rolled steel sheet includes a specified chemical composition and includes a steel structure represented by an area ratio of ferrite being 5% to 50%, an area ratio of bainite composed of an aggregate of bainitic ferrite whose grain average misorientation is 0.4° to 3° being 50% to 90%, and a total area ratio of martensite, pearlite, and retained austenite being 5% or less.Type: GrantFiled: April 14, 2014Date of Patent: June 19, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yuri Toda, Masafumi Azuma, Akihiro Uenishi, Genichi Shigesato
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Publication number: 20180135155Abstract: A steel sheet for heat treatment having a chemical composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn; 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu: 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities, wherein a maximum height roughness Rz on a surface of the steel sheet is 3.0 to 10.0 ?m, and a number density of carbide being present in the steel sheet and having circle-equivalent diameters of 0.1 ?m or larger is 8.0×103/mm2 or lower.Type: ApplicationFiled: April 7, 2016Publication date: May 17, 2018Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
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Publication number: 20180135145Abstract: A heat-treated steel sheet member having a composition including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: 0 to 1.0%; Ni: 0 to 2.0%; Cu; 0 to 1.0%; Mo: 0 to 1.0%; V: 0 to 1.0%; Ca: 0 to 0.01%; Al: 0 to 1.0%; Nb: 0 to 1.0%; REM: 0 to 0.1%; and the balance: Fe and impurities. The steel sheet member has a microstructure comprising mainly martensite and retained austenite of which a volume ratio is 0.2 to 1.0%, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, a tensile strength is 1.4 GPa or higher, and a yield ratio is 0.65 or higher.Type: ApplicationFiled: April 7, 2016Publication date: May 17, 2018Inventors: Yoshihiro SUWA, Shinichiro TABATA, Masafumi AZUMA, Kazuo HIKIDA
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Patent number: 9970092Abstract: A galvanized steel sheet includes a steel sheet and a plating layer on the surface of the steel sheet, in which the steel sheet includes, as a steel chemical composition, by mass %, C: 0.05 to 0.40%, Si: 0.5 to 3.0% and Mn: 1.5 to 3.0%, a microstructure of the steel sheet includes ferrite, bainite, by volume fraction, 30% or more of a tempered martensite, and 8% or more of an austenite, and tensile strength of the steel sheet is 980 MPa or more, and the plating layer includes an oxide including at least one chemical element selected from Si, Mn and Al, and when seen at a cross section including the steel sheet and the plating layer in a plate thickness direction, a projection area fraction of the oxide is 10% or more.Type: GrantFiled: September 28, 2012Date of Patent: May 15, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takayuki Nozaki, Manabu Takahashi, Nobuhiro Fujita, Masafumi Azuma, Chisato Wakabayashi