Patents by Inventor Masafumi Kunieda

Masafumi Kunieda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080083202
    Abstract: A honeycomb unit includes a plurality of walls and a plurality of cells. The plurality of cells are defined by the plurality of walls and extend along a longitudinal direction of the honeycomb unit. Each of the plurality of cells has opposite first and second end portions along the longitudinal direction. Either one of the first and second end portions is sealed. X and Y satisfy a following relationship, 100/3·X+5?Y?100/3·X+40, wherein Y is a ratio of a weight of an unsealed region in said cells to a weight of a sealed region in said cells and X is a ratio of a length in the longitudinal direction of said honeycomb unit to an area of a cross-section perpendicular to the longitudinal direction of said honeycomb unit. X is at least about 0.1 and at most about 0.26.
    Type: Application
    Filed: October 29, 2007
    Publication date: April 10, 2008
    Applicant: IBIDEN CO., LTD.
    Inventors: Masafumi KUNIEDA, Yuki Fujita
  • Publication number: 20080085394
    Abstract: A honeycomb structure includes large-volume cells and small-volume cells with a cell wall therebetween; a plug sealing at either one of end portions of the cells; and a catalyst supported on the cell wall. The large-volume cell has a larger cross-sectional area perpendicular to its longitudinal direction than that of the small-volume cell. The large-volume cell is sealed at one end portion of the honeycomb structure, while the small-volume cell is sealed at the other end portion of the honeycomb structure. The catalyst is supported only on the cell walls forming the large-volume cells, or on both of the cell walls forming said large-volume cells and the cell walls forming said small-volume cells. An amount of the catalyst supported on the cell walls forming the large-volume cells is larger per unit volume than that on the cell walls forming the small-volume cells.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 10, 2008
    Applicant: IBIDEN CO., LTD.
    Inventors: Kazushige OHNO, Masafumi Kunieda
  • Publication number: 20070293392
    Abstract: A method of manufacturing a porous sintered body includes mixing at least two groups of silicon carbide particles and a pore forming material having an average particle diameter Y ?m to obtain a molding material. The at least two groups of silicon carbide particles have different average particle diameters and have a first group of silicon carbide particles whose blending quantity by weight in the molding material is greatest among the at least two groups of silicon carbide particles. The first group have an average particle diameter X ?m. The relationships 15?X, 0.5·X?Z?0.9·X, and 0.8·Z?Y?1.8·Z are satisfied, wherein Z ?m is an average pore diameter of the porous sintered body no less than 10 ?m and no greater than 20 ?m.
    Type: Application
    Filed: March 8, 2007
    Publication date: December 20, 2007
    Applicant: IBIDEN CO., LTD.
    Inventors: Kazushige OHNO, Masafumi Kunieda, Yuki Fujita
  • Patent number: 7309370
    Abstract: A honeycomb filter for purifying exhaust gases, which makes it possible to alleviate a thermal stress generated due to occurrence of a local temperature change, is less likely to generate cracks, and is excellent in strength and durability. The honeycomb filter has a structure in which a plurality of column-shaped porous ceramic members, each having a number of through holes that are placed side by side in the length direction with a partition wall interposed therebetween, are combined with one another through adhesive layers so that the partition wall that separates the through holes are allowed to function as a filter for collecting particulates. A thermal expansion coefficient ?L of the adhesive layer and a thermal expansion coefficient ?F of the porous ceramic member is as follows: 0.01<|?L??F|/?F<1.0.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: December 18, 2007
    Assignee: Ibiden Co., Ltd.
    Inventors: Atsushi Kudo, Masafumi Kunieda
  • Publication number: 20070204580
    Abstract: This honeycomb structural body is made from a sintered body having a pore structure wherein pores having a pore size ranging from 1.0 ?m to about 150 ?m are a first pore group and pores having a pore size ranging from about 0.006 or more to less than 1.0 ?m are a second pore group in a pore size distribution curve, one peak in the pore size distribution is existent in the first pore group region and plural peaks in the pore size distribution are existent in the second pore group region.
    Type: Application
    Filed: April 10, 2007
    Publication date: September 6, 2007
    Applicant: IBIDEN CO., LTD.
    Inventor: Masafumi Kunieda
  • Publication number: 20070196620
    Abstract: A honeycomb structure comprises a porous ceramic which is composed of several cells aligned across a cell wall longitudinally. The cell has either one end sealed. The gas permeability coefficient k of the cell wall is between about 0.5 ?m2 and about 1.5 ?m2.
    Type: Application
    Filed: February 21, 2007
    Publication date: August 23, 2007
    Inventors: Kazushige Ohno, Masafumi Kunieda, Akihiro Ohira
  • Publication number: 20070154728
    Abstract: The present invention provides a method for producing a honeycomb structure which carries a catalyst component containing at least one element selected from the group consisting of alkali metals and alkaline earth metals and purifies exhaust emissions.
    Type: Application
    Filed: March 1, 2007
    Publication date: July 5, 2007
    Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi, Masafumi Kunieda
  • Publication number: 20070004592
    Abstract: A honeycomb structured body comprising: a pillar-shaped honeycomb block including a honeycomb unit in which a number of cells are longitudinally placed in parallel with a cell wall therebetween; and a sealing material provided on a peripheral portion of said pillar-shaped honeycomb block, wherein irregularities are formed on each peripheral face of said honeycomb structured body and said pillar-shaped honeycomb block, and said honeycomb unit comprises inorganic particles, as well as inorganic fibers and/or whiskers, when a least square curve is obtained by a least square method on the basis of points comprising the contour of a cross-section perpendicular to the longitudinal direction of said honeycomb structured body, a center-of-gravity of the least square curve is defined as c1, a distance between a minimum concentric circumscribed curve having c1 as the center-of-gravity, derived from said least square curve and the center-of-gravity c1 is defined as D1, a distance between a maximum concentric inscribed c
    Type: Application
    Filed: December 8, 2005
    Publication date: January 4, 2007
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20070004593
    Abstract: A honeycomb structure 20 is provided with multiple honeycomb units 10 having multiple through holes 12 arranged in parallel along the longitudinal direction, and a seal layer 26 for joining the units 10 via the outer faces 13 on which the through holes 12 are not opened. The honeycomb structure satisfies the expression 2?A/B?0.0002×C+5 (about 28000?C), where A (g/cm3) represents a product of the apparent density of the honeycomb unit 10 and volume ratio of the honeycomb unit 10 to the whole honeycomb structure, B (g/cm3)represents a product of the apparent density of the seal layer 26 and volume ratio of the seal layer 26 to the whole honeycomb structure, and C (m2/L) represents a specific surface area per unit volume of the honeycomb structure 20.
    Type: Application
    Filed: June 28, 2006
    Publication date: January 4, 2007
    Inventors: Kazushige Ohno, Masafumi Kunieda
  • Publication number: 20060292336
    Abstract: The honeycomb structured body of the present invention is a honeycomb structured body including: a honeycomb block which has a flat-shaped cross section and has a structure in which plural honeycomb units are bonded to one another through sealing material layers, each honeycomb unit including as a main component a porous ceramic and having in the longitudinal direction a number of cells placed in parallel with a cell wall therebetween; and a sealing material layer provided on an outer peripheral portion of the honeycomb block. Herein, each honeycomb unit contains inorganic fibers and/or whiskers in addition to inorganic particles, and the sealing material layer between the honeycomb units on the cross section perpendicular to the longitudinal direction is formed such that the direction thereof is diagonal to the major axis of a shape constituting the contour of the cross section.
    Type: Application
    Filed: January 20, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292393
    Abstract: The ceramic honeycomb structural body comprises a pillar-shaped honeycomb structural porous ceramic member formed by arranging a plurality of through holes as a gas path side by side through partition walls or a combination thereof, in which the ceramic honeycomb structural body is a sintered body having a pore structure in which one or more peaks (the maximum value) exist in each region of a first pore group of pores having a pore size of about 0.05 ?m to about 150 ?m and of a second pore group of pores having a pore size of about 0.006 ?m to about 0.01 ?m.
    Type: Application
    Filed: August 28, 2006
    Publication date: December 28, 2006
    Inventor: Masafumi Kunieda
  • Publication number: 20060292331
    Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall interposed therebetween. Herein, each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles. A cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is at least about 5 cm2 and at most about 50 cm2. A region in which a sealing material layer is not formed is provided on both ends of the side faces of each of the honeycomb unit, each of the ends accounting for at least about 0.3% and at most about 5% of the length of the honeycomb structured body.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushiga Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292342
    Abstract: A honeycomb structure 10 includes: multiple honeycomb units 11 having multiple through holes 12; and a seal layer 14 that joins adjacent honeycomb units 11 with each other via respective closed outer faces 13 of the honeycomb units 11 that are different from respective honeycombed faces of the honeycomb units 11. The honeycomb unit 11 includes at least inorganic particles, inorganic fibers and/or whiskers. A cross section area of a honeycombed face of the honeycomb unit perpendicular to the through holes 12 is about 5 to about 50 cm2, and the surface roughness Rz of the outer face 13 is about 5 to about 50 ?m.
    Type: Application
    Filed: June 26, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292330
    Abstract: A honeycomb structured body of the present invention includes plural pillar-shaped honeycomb units which are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall therebetween, wherein each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles, a cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is set to at least about 5 cm2 and at most about 50 cm2, and a coefficient ?L of thermal expansion of the sealing material layer and a coefficient ?F of thermal expansion of the honeycomb unit satisfy the following relationship: about 0.01?|?L??F|/?F? about 1.0.
    Type: Application
    Filed: December 12, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292335
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. For each of the honeycomb units, the ratio of the thermal conductivity of the honeycomb unit to the thermal conductivity of the seal material layer falls within the range of about 0.2 to about 5.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292334
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The flatness of the exterior wall of each of the honeycomb units is about 0.1 mm to about 1.5 mm.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292340
    Abstract: A honeycomb structure is disclosed that includes plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction, wherein the thickness of each of the partition walls is less than or equal to about 0.25 mm, the length of each of the through-holes is equal to or greater than about 50-fold of a hydraulic diameter of each of the through-holes and less than or equal to about 350-fold of the hydraulic diameter of each of the through-holes, and an open area ratio (X) % of a cross section of the honeycomb structure perpendicular to the through-holes and a surface area per unit volume (Y(m2/L)) satisfy Y?250×X+22500 (about 50?X?about 85).
    Type: Application
    Filed: March 9, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292333
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. Each corner of each honeycomb unit has a shape of one of a substantially rounded surface and a substantially chamfered surface.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292337
    Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm2 and less than or equal to about 50 cm2, and a circularity of the cross section of the honeycomb structure perpendicular to the longitudinal direction of the honeycomb structure is greater than or equal to about 1.0 mm and less than or equal to about 2.5 mm.
    Type: Application
    Filed: March 6, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292332
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The seal material layer has a thermal conductivity of about 0.1 W/m·K to about 5 W/m·K.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu