Patents by Inventor Masafumi Osugi

Masafumi Osugi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10788078
    Abstract: Provided is a method of manufacturing an outer joint member of a constant velocity universal joint, which is constructed by forming a cup section having track grooves, and a shaft section, and by welding a cup member and a shaft member, the method including: forming the cup member and the shaft member of medium carbon steel; preparing a cup member having a cylindrical portion and a bottom portion integrally formed by forging, and a joining end surface in a machining step; preparing a shaft member having a joining end surface formed in a machining step; bringing the joining end surface of the cup member and the joining end surface of the shaft member into abutment against each other; welding the cup member and the shaft member by radiating a beam; and performing, after the welding, an ultrasonic flaw detection-inspection step.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: September 29, 2020
    Assignee: NTN CORPORATION
    Inventors: Masafumi Osugi, Tsuyoshi Ueno, Shintaro Suzuki, Hiromi Nagai, Tatsuro Sugiyama
  • Publication number: 20190211883
    Abstract: Provided is a method of manufacturing an outer joint member of a constant velocity universal joint, which is constructed by forming a cup section having track grooves, and a shaft section, and by welding a cup member and a shaft member, the method including: forming the cup member and the shaft member of medium carbon steel; preparing a cup member having a cylindrical portion and a bottom portion integrally formed by forging, and a joining end surface in a machining step; preparing a shaft member having a joining end surface formed in a machining step; bringing the joining end surface of the cup member and the joining end surface of the shaft member into abutment against each other; welding the cup member and the shaft member by radiating a beam; and performing, after the welding, an ultrasonic flaw detection-inspection step.
    Type: Application
    Filed: March 12, 2019
    Publication date: July 11, 2019
    Inventors: Masafumi OSUGI, Tsuyoshi UENO, Shintaro SUZUKI, Hiromi NAGAI, Tatsuro SUGIYAMA
  • Patent number: 10274019
    Abstract: Provided is a method of manufacturing an outer joint member of a constant velocity universal joint, which is constructed by forming a cup section having track grooves, and a shaft section, and by welding a cup member and a shaft member, the method including: forming the cup member and the shaft member of medium carbon steel; preparing a cup member having a cylindrical portion and a bottom portion integrally formed by forging, and a joining end surface in a machining step; preparing a shaft member having a joining end surface formed in a machining step; bringing the joining end surface of the cup member and the joining end surface of the shaft member into abutment against each other; welding the cup member and the shaft member by radiating a beam; and performing, after the welding, an ultrasonic flaw detection-inspection step.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: April 30, 2019
    Assignee: NTN CORPORATION
    Inventors: Masafumi Osugi, Tsuyoshi Ueno, Shintaro Suzuki, Hiromi Nagai, Tatsuro Sugiyama
  • Patent number: 9816565
    Abstract: Provided is a cage (5, 65, 95) for a constant velocity universal joint, which is formed into a ring shape with a substantially uniform thickness, including a plurality of pockets (20, 80, 110) formed in a circumferential direction of the cage (5, 65, 95), for receiving torque transmitting balls, respectively, the cage (5, 65, 95) being formed of carbon steel including 0.41 to 0.51 mass % of C, 0.10 to 0.35 mass % of Si, 0.60 to 0.90 mass % of Mn, 0.005 to 0.030 mass % of P, and 0.002 to 0.035 mass % of S, with the balance being Fe and an element inevitably remaining at the time of steelmaking and refining, the cage (5, 65, 95) being subjected to carburizing, quenching, and tempering as heat treatment, each of the plurality of pockets (20, 80, 110) having a side surface (23, 83, 113) finished after the heat treatment.
    Type: Grant
    Filed: August 1, 2013
    Date of Patent: November 14, 2017
    Assignee: NTN CORPORATION
    Inventors: Kazuhiko Yoshida, Masafumi Osugi, Kenta Yamazaki, Masato Chokyu, Rikuou Takagi
  • Publication number: 20170159718
    Abstract: Provided is a method of manufacturing an outer joint member of a constant velocity universal joint, which is constructed by forming a cup section having track grooves, and a shaft section, and by welding a cup member and a shaft member, the method including: forming the cup member and the shaft member of medium carbon steel; preparing a cup member having a cylindrical portion and a bottom portion integrally formed by forging, and a joining end surface in a machining step; preparing a shaft member having a joining end surface formed in a machining step; bringing the joining end surface of the cup member and the joining end surface of the shaft member into abutment against each other; welding the cup member and the shaft member by radiating a beam; and performing, after the welding, an ultrasonic flaw detection-inspection step.
    Type: Application
    Filed: March 24, 2015
    Publication date: June 8, 2017
    Applicant: NTN CORPORATION
    Inventors: Masafumi OSUGI, Tsuyoshi UENO, Shintaro SUZUKI, Hiromi NAGAI, Tatsuro SUGIYAMA
  • Patent number: 9605715
    Abstract: A method of manufacturing an outer joint member of a constant velocity universal joint includes forming cup and shaft members of medium carbon steel, forging the cup member to have integrally formed cylindrical and bottom portions, and machining a joining end surface on an outer surface of the bottom portion after the forging. The method also includes preparing the shaft member to have a joining end surface to be joined to the bottom portion of the cup member, which is formed by machining, bringing the joining end surfaces of the cup and shaft members into abutment against each other and welding the cup and shaft members by radiating a beam from an outer side of the cup member to an abutment portion between the cup and shaft members in a radial direction of the cup member.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: March 28, 2017
    Assignee: NTN CORPORATION
    Inventors: Masafumi Osugi, Masazumi Kobayashi, Morihiro Wada, Tsuyoshi Ueno, Tatsuro Sugiyama
  • Publication number: 20160201730
    Abstract: A method of manufacturing an outer joint member of a constant velocity universal joint includes forming cup and shaft members of medium carbon steel, forging the cup member to have integrally formed cylindrical and bottom portions, and machining a joining end surface on an outer surface of the bottom portion after the forging. The method also includes preparing the shaft member to have a joining end surface to be joined to the bottom portion of the cup member, which is formed by machining, bringing the joining end surfaces of the cup and shaft members into abutment against each other and welding the cup and shaft members by radiating a beam from an outer side of the cup member to an abutment portion between the cup and shaft members in a radial direction of the cup member.
    Type: Application
    Filed: July 30, 2014
    Publication date: July 14, 2016
    Inventors: Masafumi OSUGI, Masazumi KOBAYASHI, Morihiro WADA, Tsuyoshi UENO, Tatsuro SUGIYAMA
  • Publication number: 20150204386
    Abstract: Provided is a cage (5, 65, 95) for a constant velocity universal joint, which is formed into a ring shape with a substantially uniform thickness, including a plurality of pockets (20, 80, 110) formed in a circumferential direction of the cage (5, 65, 95), for receiving torque transmitting balls, respectively, the cage (5, 65, 95) being formed of carbon steel including 0.41 to 0.51 mass % of C, 0.10 to 0.35 mass % of Si, 0.60 to 0.90 mass % of Mn, 0.005 to 0.030 mass % of P, and 0.002 to 0.035 mass % of S, with the balance being Fe and an element inevitably remaining at the time of steelmaking and refining, the cage (5, 65, 95) being subjected to carburizing, quenching, and tempering as heat treatment, each of the plurality of pockets (20, 80, 110) having a side surface (23, 83, 113) finished after the heat treatment.
    Type: Application
    Filed: August 1, 2013
    Publication date: July 23, 2015
    Applicant: NTN CORPORATION
    Inventors: Kazuhiko Yoshida, Masafumi Osugi, Kenta Yamazaki, Masato Chokyu, Rikuou Takagi