Patents by Inventor Masafumi USUI

Masafumi USUI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240120573
    Abstract: There is provided a cooling structure between battery cells which allows a temperature rise of adjacent battery cells to be restrained more efficiently even for an appearance of an abnormally heat-generating battery cell. A cooling structure between battery cells disposed side by side so that two side surfaces face each other, the cooling structure between the battery cells includes, formed of plate-shaped metal members each having a thermal conductivity of 100 W/m·K or more and a thickness of 0.3 mm or more, and being in contact with the respective facing side surfaces of the adjacent battery cells, and a heat insulating layer disposed between the plate-shaped metal members, and having a thermal conductivity of 1.0 W/m·K or less and a thickness of 0.
    Type: Application
    Filed: March 31, 2022
    Publication date: April 11, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kohei SASAKI, Masaharu IBARAGI, Masafumi USUI, Tatsunori SUNAGAWA
  • Publication number: 20230120541
    Abstract: To improve strength, rigidity, vibration damping properties and achieve a weight reduction while suppressing an increase in cost. A carbon fiber reinforced plastic composite metal plate for vehicles according to the present invention includes: a predetermined metal plate; and a mixed resin layer including: a plurality of carbon fiber reinforced plastic layers provided on at least a portion of one surface or both surfaces of the metal plate, the carbon fiber reinforced plastic layers containing a predetermined matrix resin and carbon reinforcing fibers present in the matrix resin; and a resin layer located at least between any layers of the carbon fiber reinforced plastic layers or at the interface between the carbon fiber reinforced plastic layer and the metal plate, the resin layer containing a resin having a Young's modulus of less than 1 GPa and a loss coefficient of 0.01 or more, which is different from the matrix resin.
    Type: Application
    Filed: April 1, 2020
    Publication date: April 20, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masafumi USUI, Masaharu IBARAGI, Noriyuki NEGI, Masako NAKAI
  • Patent number: 11623432
    Abstract: [Problem] A metal-fiber reinforced resin material composite is provided which improves the shear strength between a metallic member and a fiber reinforced material by more strongly bonding the metallic member and the fiber reinforced resin member, and which is very light and has excellent workability while increasing strength. [Solution] This metal-fiber reinforced resin material composite is provided with a metallic member and with a fiber reinforced resin material that is stacked on at least one surface of the metallic member and combined with the metallic member, wherein the fiber reinforced resin material comprises a matrix resin containing a thermoplastic resin, a reinforcing fiber material included in the matrix resin, and a resin layer interposed between the reinforcing fiber material and the metallic member and comprising a resin of the same type as the matrix resin. The shear strength of the metallic member and the fiber reinforced resin material is greater than or equal to 0.8 MPa.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: April 11, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaharu Ibaragi, Noriyuki Negi, Masafumi Usui, Masako Nakai
  • Publication number: 20220250355
    Abstract: To provide a metal-fiber reinforced resin material (FRP) composite having a good appearance even when used as an automobile outer panel and not deformed even after a coating and baking process. The metal-FRP composite of the invention has a laminated structure of three or more layers, having at least a metal layer, a fiber-reinforced resin material layer holding a reinforced fiber material in a layer constituted by a matrix resin, and a resin layer located between the metal layer and the fiber-reinforced resin material layer. The resin layer is a layer constituted by a room temperature curing adhesive or by a predetermined resin and the room temperature curing adhesive. An elastic modulus E of the resin layer is more than 0.1 MPa and 1000 MPa or less, and a thickness of the resin layer is 0.005 times or more and less than 7.500 times a thickness of the metal layer.
    Type: Application
    Filed: August 28, 2020
    Publication date: August 11, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masako NAKAI, Masaharu IBARAGI, Noriyuki NEGI, Masafumi USUI
  • Publication number: 20220177657
    Abstract: The invention has as its object the provision of a metal-fiber reinforced plastic composite able to more reliably prevent occurrence of an electrolytic corrosion action when forming a composite of a metal member and a fiber reinforced plastic layer comprising reinforcing fiber (carbon fiber) and a matrix resin. A metal-fiber reinforced plastic composite 1 according to the present invention comprises a metal member 10, an insulating layer 30 arranged on at least part of a surface of the metal member 10 and comprising a first matrix resin 31 containing nonconductive fiber 32, and a CFRP layer 40 arranged on at least part of a surface of the insulating layer 30 and comprising a second matrix resin 41 containing carbon fiber 42, wherein, when viewing the surface of the metal member 10 from vertically above, the CFRP layer 40 is positioned at the inside of a region where the insulating layer 30 is present and an outer edge of the CFRP layer 40 and an outer edge of the insulating layer 30 are 0.2 mm or more apart.
    Type: Application
    Filed: April 16, 2020
    Publication date: June 9, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masumi KOORI, Kohei UEDA, Atsuo KOGA, Masaharu IBARAGI, Noriyuki NEGI, Masafumi USUI
  • Patent number: 11331882
    Abstract: [Problem] To provide a metal/fiber-reinforced resin material composite in which a metal member and a fiber-reinforced resin material are firmly bonded, a light weight and excellent workability are obtained while the strength is enhanced, and the amount of the fiber-reinforced resin material used can be reduced.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: May 17, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaharu Ibaragi, Noriyuki Negi, Masafumi Usui, Masako Nakai
  • Publication number: 20210187908
    Abstract: A metal-fiber reinforced resin material composite is provided which improves the shear strength between a metallic member and a fiber reinforced material by more strongly bonding the metallic member and the fiber reinforced resin member, and which is very light and has excellent workability while increasing strength. [Solution] This metal-fiber reinforced resin material composite is provided with a metallic member and with a fiber reinforced resin material that is stacked on at least one surface of the metallic member and combined with the metallic member, wherein the fiber reinforced resin material comprises a matrix resin containing a thermoplastic resin, a reinforcing fiber material included in the matrix resin, and a resin layer interposed between the reinforcing fiber material and the metallic member and comprising a resin of the same type as the matrix resin. The shear strength of the metallic member and the fiber reinforced resin material is greater than or equal to 0.8 MPa.
    Type: Application
    Filed: December 28, 2018
    Publication date: June 24, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaharu IBARAGI, Noriyuki NEGI, Masafumi USUI, Masako NAKAI
  • Publication number: 20210039356
    Abstract: A composite of metal and carbon-fiber-reinforced plastic according to the present invention comprising a predetermined metal member, a resin layer positioned at a surface of at least part of the metal member and containing an inorganic filler having a thermal conductivity of 20 W/(m·K) or more, and carbon fiber reinforced plastic positioned on the resin layer and containing a predetermined matrix resin and carbon reinforcing fiber present in the matrix resin, the carbon reinforcing fiber being at least one of pitch-based carbon reinforcing fiber having a thermal conductivity of 180 to 900 W/(m·K) in range or PAN-based carbon reinforcing fiber having a thermal conductivity of 100 to 200 W/(m·K) in range, a content of the inorganic filler in the resin layer being 10 to 45 vol % in range with respect to a total volume of the resin layer, a number density of the inorganic filler present in a region of a width X ?m from an interface of the resin layer and the carbon fiber reinforced plastic in a direction of the r
    Type: Application
    Filed: April 2, 2019
    Publication date: February 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masafumi USUI, Masaharu IBARAGI, Noriyuki NEGI
  • Publication number: 20200406585
    Abstract: [Problem] To bond a metal member and a fiber-reinforced resin material, which uses a thermoplastic phenoxy resin as a matrix resin, with each other without decreasing the performance of the fiber-reinforced resin material; and to suppress the occurrence of electrolytic corrosion between the metal member and the fiber-reinforced resin material. [Solution] A metal-fiber reinforced resin material composite body according to the present invention is provided with: a metal member; a fiber-reinforced resin material which is superposed on at least one surface of the metal member so as to be complexed with the metal member; and a bonding resin layer which is interposed between the metal member and the fiber-reinforced resin material.
    Type: Application
    Filed: February 27, 2019
    Publication date: December 31, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaharu IBARAGI, Noriyuki NEGI, Masafumi USUI, Masako NAKAI
  • Publication number: 20200316915
    Abstract: [Problem] To provide a metal/fiber-reinforced resin material composite in which a metal member and a fiber-reinforced resin material are firmly bonded, a light weight and excellent workability are obtained while the strength is enhanced, and the amount of the fiber-reinforced resin material used can be reduced.
    Type: Application
    Filed: December 28, 2018
    Publication date: October 8, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaharu IBARAGI, Noriyuki NEGI, Masafumi USUI, Masako NAKAI
  • Patent number: 10270087
    Abstract: Provided is a composite particle which can improve the capacity per volume and charge-discharge cycle characteristics. The composite particle includes a plurality of specific particles and a binding material. The specific particle contains an alloy phase. The alloy phase undergoes thermoelastic diffusionless transformation when releasing metal ions or occluding metal ions. The binding material contains at least one of non-graphite carbon and a carbon precursor. The plurality of specific particles bind with each other via the binding material.
    Type: Grant
    Filed: February 25, 2015
    Date of Patent: April 23, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masafumi Usui, Sukeyoshi Yamamoto, Noriyuki Negi
  • Publication number: 20170170463
    Abstract: Provided is a composite particle which can improve the capacity per volume and charge-discharge cycle characteristics. The composite particle includes a plurality of specific particles and a binding material. The specific particle contains an alloy phase. The alloy phase undergoes thermoelastic diffusionless transformation when releasing metal ions or occluding metal ions. The binding material contains at least one of non-graphite carbon and a carbon precursor. The plurality of specific particles bind with each other via the binding material.
    Type: Application
    Filed: February 25, 2015
    Publication date: June 15, 2017
    Inventors: Masafumi USUI, Sukeyoshi YAMAMOTO, Noriyuki NEGI
  • Publication number: 20160181601
    Abstract: An object of the present invention is to provide a negative electrode active material that can bring about improved charge/discharge cycle characteristics of nonaqueous electrolyte secondary cells that use silicon-containing particles as the negative electrode active material, and to provide a method for manufacturing the negative electrode active material. The method for manufacturing composite particles according to the present invention includes a mixing step and an annealing step. In the mixing step, a mixed powder is produced by mixing silicon phase-containing particles with a thermoplastic organic material powder. The mixed powder is annealed in the annealing step. The composite particles according to the present invention are obtained by this method for manufacturing composite particles.
    Type: Application
    Filed: July 4, 2014
    Publication date: June 23, 2016
    Inventors: Masafumi USUI, Noriyuki NEGI, Tooru FUJIWARA