Patents by Inventor Masafuyu Sano

Masafuyu Sano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11600436
    Abstract: An ignition coil for an internal combustion engine is provided. The ignition coil includes: a primary coil and a secondary coil magnetically coupled to each other; a second spool which the secondary coil is wound around; and a connection terminal connected to a high voltage side of the secondary coil and supported by a terminal support portion provided at the second spool. The terminal support portion includes an insertion hole portion allowing the connection terminal to be inserted in an insertion direction as a coil radial direction. The connection terminal includes a protrusion protruding outside the connection terminal in a direction orthogonally crossing the insertion direction. The protrusion is engaged to the insertion hole portion from inward in the coil radial direction.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: March 7, 2023
    Assignee: DENSO CORPORATION
    Inventor: Masafuyu Sano
  • Publication number: 20190392986
    Abstract: An ignition coil for an internal combustion engine is provided. The ignition coil includes: a primary coil and a secondary coil magnetically coupled to each other; a second spool which the secondary coil is wound around; and a connection terminal connected to a high voltage side of the secondary coil and supported by a terminal support portion provided at the second spool. The terminal support portion includes an insertion hole portion allowing the connection terminal to be inserted in an insertion direction as a coil radial direction. The connection terminal includes a protrusion protruding outside the connection terminal in a direction orthogonally crossing the insertion direction. The protrusion is engaged to the insertion hole portion from inward in the coil radial direction.
    Type: Application
    Filed: June 25, 2019
    Publication date: December 26, 2019
    Inventor: Masafuyu SANO
  • Patent number: 10036363
    Abstract: In an ignition coil for an internal combustion engine, a coil case includes a housing section and a high-voltage tower section. The housing section houses a primary coil, a secondary coil, a center core, and an outer peripheral core, and is arranged outside a plug hole in a cylinder of an internal combustion engine in which an ignition plug is arranged. The high-voltage tower section protrudes from the housing section, and is disposed within the plug hole. A pole joint is disposed within the plug hole, and is mounted to the high-voltage tower section via a seal rubber. The pole joint is provided with a rib that protrudes to an outer periphery and faces an inner peripheral surface of the plug hole. The inner peripheral side of the rib faces the high-voltage tower section via the seal rubber.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: July 31, 2018
    Assignee: DENSO CORPORATION
    Inventor: Masafuyu Sano
  • Patent number: 10012203
    Abstract: In an ignition coil for an internal combustion engine, a resistor is disposed in a tower insertion hole of a high-voltage tower section. A coil spring is inserted in the tower insertion hole. An inner diameter of a proximal end side portion of the tower insertion hole is larger than an outer diameter of a maximum outer diameter portion of the resistor. An inner diameter of the distal end side portion of the tower insertion hole is larger than an outer diameter of a proximal end side portion of the coil spring, and is smaller than the outer diameter of the maximum outer diameter portion. In a state where the coil spring is pulled out from the tower insertion hole, the maximum outer diameter portion is restrained by the distal end side portion of the tower insertion hole, and a gap is formed between the resistor and a high-voltage cap.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: July 3, 2018
    Assignee: DENSO CORPORATION
    Inventors: Masafuyu Sano, Junichi Wada
  • Publication number: 20170328332
    Abstract: In an ignition coil for an internal combustion engine, a coil case includes a housing section and a high-voltage tower section. The housing section houses a primary coil, a secondary coil, a center core, and an outer peripheral core, and is arranged outside a plug hole in a cylinder of an internal combustion engine in which an ignition plug is arranged. The high-voltage tower section protrudes from the housing section, and is disposed within the plug hole. A pole joint is disposed within the plug hole, and is mounted to the high-voltage tower section via a seal rubber. The pole joint is provided with a rib that protrudes to an outer periphery and faces an inner peripheral surface of the plug hole. The inner peripheral side of the rib faces the high-voltage tower section via the seal rubber.
    Type: Application
    Filed: November 2, 2015
    Publication date: November 16, 2017
    Applicant: DENSO CORPORATION
    Inventor: Masafuyu SANO
  • Publication number: 20170321648
    Abstract: In an ignition coil for an internal combustion engine, a resistor is disposed in a tower insertion hole of a high-voltage tower section. A coil spring is inserted in the tower insertion hole. An inner diameter of a proximal end side portion of the tower insertion hole is larger than an outer diameter of a maximum outer diameter portion of the resistor. An inner diameter of the distal end side portion of the tower insertion hole is larger than an outer diameter of a proximal end side portion of the coil spring, and is smaller than the outer diameter of the maximum outer diameter portion. In a state where the coil spring is pulled out from the tower insertion hole, the maximum outer diameter portion is restrained by the distal end side portion of the tower insertion hole, and a gap is formed between the resistor and a high-voltage cap.
    Type: Application
    Filed: November 6, 2015
    Publication date: November 9, 2017
    Applicant: DENSO CORPORATION
    Inventors: Masafuyu SANO, Junichi WADA
  • Patent number: 9728322
    Abstract: An ignition coil for an internal combustion engine is equipped with an assembly of a connector casing and a coil body. The coil body includes a primary winding wound around a primary spool. The connector casing has terminals each of which is equipped with a conductor fastener. The conductor fastener has a slit in which one of ends of the primary winding is fit to make an electric connection between the terminal and the primary winding. The primary spool has conductor guides and a backup support to establish alignment of each of the ends of the primary winding with one of the conductor fasteners and also to facilitate insertion of each of the ends of the primary winding into one of the conductor fasteners when the coil body is fitted into the connector casing, thereby ensuring the stability of electric connection between the primary winding and the terminal.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: August 8, 2017
    Assignee: DENSO CORPORATION
    Inventor: Masafuyu Sano
  • Publication number: 20160055962
    Abstract: An ignition coil for an internal combustion engine is equipped with an assembly of a connector casing and a coil body. The coil body includes a primary winding wound around a primary spool. The connector casing has terminals each of which is equipped with a conductor fastener. The conductor fastener has a slit in which one of ends of the primary winding is fit to make an electric connection between the terminal and the primary winding. The primary spool has conductor guides and a backup support to establish alignment of each of the ends of the primary winding with one of the conductor fasteners and also to facilitate insertion of each of the ends of the primary winding into one of the conductor fasteners when the coil body is fitted into the connector casing, thereby ensuring the stability of electric connection between the primary winding and the terminal.
    Type: Application
    Filed: November 2, 2015
    Publication date: February 25, 2016
    Inventor: Masafuyu SANO
  • Patent number: 9206783
    Abstract: An ignition coil for an internal combustion engine is equipped with an assembly of a connector casing and a coil body. The coil body includes a primary winding wound around a primary spool. The connector casing has terminals each of which is equipped with a conductor fastener. The conductor fastener has a slit in which one of ends of the primary winding is fit to make an electric connection between the terminal and the primary winding. The primary spool has conductor guides and a backup support to establish alignment of each of the ends of the primary winding with one of the conductor fasteners and also to facilitate insertion of each of the ends of the primary winding into one of the conductor fasteners when the coil body is fitted into the connector casing, thereby ensuring the stability of electric connection between the primary winding and the terminal.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: December 8, 2015
    Assignee: DENSO CORPORATION
    Inventor: Masafuyu Sano
  • Publication number: 20140102430
    Abstract: An ignition coil for an internal combustion engine is equipped with an assembly of a connector casing and a coil body. The coil body includes a primary winding wound around a primary spool. The connector casing has terminals each of which is equipped with a conductor fastener. The conductor fastener has a slit in which one of ends of the primary winding is fit to make an electric connection between the terminal and the primary winding. The primary spool has conductor guides and a backup support to establish alignment of each of the ends of the primary winding with one of the conductor fasteners and also to facilitate insertion of each of the ends of the primary winding into one of the conductor fasteners when the coil body is fitted into the connector casing, thereby ensuring the stability of electric connection between the primary winding and the terminal.
    Type: Application
    Filed: October 16, 2013
    Publication date: April 17, 2014
    Applicant: DENSO CORPORATION
    Inventor: Masafuyu SANO
  • Patent number: 7371081
    Abstract: In a motor driver of a valve timing adjusting apparatus, each terminal at a first end side of a first circuit board is arranged after a corresponding terminal at a first end side of a second circuit board in a predetermined direction, which is generally perpendicular to a plane of each circuit board. Furthermore, each terminal at a second end side of the first circuit board is arranged after a corresponding terminal at a second end side of the second circuit board in the predetermined direction.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: May 13, 2008
    Assignee: Denso Corporation
    Inventor: Masafuyu Sano
  • Publication number: 20070281511
    Abstract: In a motor driver of a valve timing adjusting apparatus, each terminal at a first end side of a first circuit board is arranged after a corresponding terminal at a first end side of a second circuit board in a predetermined direction, which is generally perpendicular to a plane of each circuit board. Furthermore, each terminal at a second end side of the first circuit board is arranged after a corresponding terminal at a second end side of the second circuit board in the predetermined direction.
    Type: Application
    Filed: May 30, 2007
    Publication date: December 6, 2007
    Applicant: DENSO CORPORATION
    Inventor: Masafuyu Sano
  • Patent number: 7193343
    Abstract: A stator having a stator core about which a coil is wound is secured to an aluminum frame. A magnet-embedded type rotor is rotatably accommodated inward of the stator. A circuit substrate is attached to the surface of the aluminum frame opposite to the surface to which the stator is secured. A control circuit and hall ICs for detecting the rotational position of the rotor are mounted on the circuit substrate. Detection signals of the hall ICs are received by the control circuit. The control circuit supplies a drive current to the coil of the stator in accordance with the detection signals.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: March 20, 2007
    Assignees: ASMO Co., Ltd., Denso Corporation
    Inventors: Noboru Tsuge, Toshihiro Matsuura, Hideji Tani, Masafuyu Sano
  • Publication number: 20050206254
    Abstract: A stator having a stator core about which a coil is wound is secured to an aluminum frame. A magnet-embedded type rotor is rotatably accommodated inward of the stator. A circuit substrate is attached to the surface of the aluminum frame opposite to the surface to which the stator is secured. A control circuit and hall ICs for detecting the rotational position of the rotor are mounted on the circuit substrate. Detection signals of the hall ICs are received by the control circuit. The control circuit supplies a drive current to the coil of the stator in accordance with the detection signals.
    Type: Application
    Filed: March 18, 2005
    Publication date: September 22, 2005
    Applicants: Asmo, Co., Ltd., Denso Corporation
    Inventors: Noboru Tsuge, Toshihiro Matsuura, Hideji Tani, Masafuyu Sano
  • Patent number: 6781500
    Abstract: In a stick coil, there is disclosed an ignition coil for an internal combustion engine which can prevent a crack (a collar leak) from being generated due to a thermal stress. In this ignition coil, the structure is made such that a size (L) of a portion which is in parallel to an axial direction of a primary spool (121) in a projection portion (121b) is larger than a size (T) of a portion which is in parallel to an orthogonal direction to the axial direction of the primary spool (121). Accordingly, a frontal projected area of the projection portion (121b) as seen from a flowing direction of a resin becomes small, a resin flow is hard to get out of order at a time when the resin flows through a portion corresponding to the projection portion (121b) at the forming time, and a convoluted void and a weld are hard to be generated.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: August 24, 2004
    Assignee: Denso Corporation
    Inventors: Kazuhide Kawai, Masafuyu Sano, Shigeya Abe, Masahiro Inagaki, Hajime Kasai, Hidetoshi Nakashima, Jyunichi Wada, Koji Tsunenaga, Kazutoyo Osuka, Masahiko Aoyama, Takashi Tauchi, Kaneo Buma, Yoshitaka Sato, Katsunori Akimoto
  • Publication number: 20040104796
    Abstract: In a stick coil, there is disclosed an ignition coil for an internal combustion engine which can prevent a crack (a collar leak) from being generated due to a thermal stress. In this ignition coil, the structure is made such that a size (L) of a portion which is in parallel to an axial direction of a primary spool (121) in a projection portion (121b) is larger than a size (T) of a portion which is in parallel to an orthogonal direction to the axial direction of the primary spool (121). Accordingly, a frontal projected area of the projection portion (121b) as seen from a flowing direction of a resin becomes small, a resin flow is hard to get out of order at a time when the resin flows through a portion corresponding to the projection portion (121b) at the forming time, and a convoluted void and a weld are hard to be generated.
    Type: Application
    Filed: November 25, 2003
    Publication date: June 3, 2004
    Applicant: DENSO CORPORATION
    Inventors: Kazuhide Kawai, Masafuyu Sano, Masahiko Aoyama
  • Patent number: 6653922
    Abstract: An ignition coil includes a housing which contains a central core portion, an inner spool having a first winding, and an outer spool having a second winding. The inner spool extends outward of the central core portion. The outer spool extends outward of the inner spool. A locating member includes a locating rib adjacent to an upper portion of the central core portion. The locating rib is in a gap between the inner spool and the central core portion, and locates the inner spool and the central core portion relative to each other. Insulating resin injected into the housing provides insulation among parts in the housing. At least one of the inner spool and the locating member has a void-escape passage which connects the gap and an outside of the inner spool with each other, and which allows a void to escape from the injected insulating resin in the gap.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: November 25, 2003
    Assignee: Denso Corporation
    Inventors: Masafuyu Sano, Kazutoyo Osuka, Norihiro Adachi, Yoshihiro Shimoide, Osamu Sugie, Kaneo Buma, Katsunori Akimoto, Atsuyuki Konishi, Masaharu Shimohata, Yoshitaka Sato
  • Publication number: 20030076208
    Abstract: An ignition coil includes a housing which contains a central core portion, an inner spool having a first winding, and an outer spool having a second winding. The inner spool extends outward of the central core portion. The outer spool extends outward of the inner spool. A locating member includes a locating rib adjacent to an upper portion of the central core portion. The locating rib is in a gap between the inner spool and the central core portion, and locates the inner spool and the central core portion relative to each other. Insulating resin injected into the housing provides insulation among parts in the housing. At least one of the inner spool and the locating member has a void-escape passage which connects the gap and an outside of the inner spool with each other, and which allows a void to escape from the injected insulating resin in the gap.
    Type: Application
    Filed: June 27, 2002
    Publication date: April 24, 2003
    Inventors: Masafuyu Sano, Kazutoyo Osuka, Norihiro Adachi, Yoshihiro Shimoide, Osamu Sugie, Kaneo Buma, Katsunori Akimoto, Atsuyuki Konishi, Masaharu Shimohata, Yoshitaka Sato
  • Publication number: 20020175796
    Abstract: In a stick coil, there is disclosed an ignition coil for an internal combustion engine which can prevent a crack (a collar leak) from being generated due to a thermal stress. In this ignition coil, the structure is made such that a size (L) of a portion which is in parallel to an axial direction of a primary spool (121) in a projection portion (121b) is larger than a size (T) of a portion which is in parallel to an orthogonal direction to the axial direction of the primary spool (121). Accordingly, a frontal projected area of the projection portion (121b) as seen from a flowing direction of a resin becomes small, a resin flow is hard to get out of order at a time when the resin flows through a portion corresponding to the projection portion (121b) at the forming time, and a convoluted void and a weld are hard to be generated.
    Type: Application
    Filed: May 7, 2002
    Publication date: November 28, 2002
    Inventors: Kazuhide Kawai, Masafuyu Sano, Shigeya Abe, Masahiro Inagaki, Hajime Kasai, Hidetoshi Nakashima, Jyunichi Wada, Koji Tsunenaga, Kazutoyo Osuka, Masahiko Aoyama, Takashi Tauchi, Kaneo Buma, Yoshitaka Sato, Katsunori Akimoto