Abstract: A safety mechanism for a laminate battery. An exterior case (5) consists of two molded sheets (5a) made of laminate sheets, superposed upon one another, and bonded together around the outer edges. The exterior case has a protrusion (10) that communicates with the interior of the exterior case and protrudes outwardly from one side. A safety vent (13) is made up of an exhaust hole (11) formed in at lease one of the two molded sheets (5a) in the protrusion (10), and a valve element (12) making elastic pressure contact with the edge of the exhaust hole (11) to seal it. The safety mechanism does not operate within the range of internal pressure variation during normal use, but operates reliably at a time point when a predetermined valve operating pressure is reached to release a necessary amount of gas to the outside, this valve operating pressure being within the safe range relative to the pressure resistance of the exterior case (5) made of laminate sheets.

Abstract: A battery having a coiled electrode plate assembly housed in a case that efficiently utilizes the space available in portable electronic appliances is provided. The battery case 1 has a head portion 1a having a circular cross section and a body portion 1b having a substantially square cross section, one side of which is equal to or longer than the diameter of the circular cross section of the head portion.

Abstract: A battery having a collecting structure that can reduce internal resistance of the battery and a structure that allows easy manufacturing of the battery by the following processes is provided. An enlarged portion is formed near an opening end of a battery case and a supporting ledge is provided on the inner surface of the lower end of the enlarged portion. A collector of one polarity is bonded to an electrode plate group. A connection lead is bonded to the collector at one end and is bonded to a lower surface of a sealing member at the other end. An insulation gasket is mounted to a peripheral edge portion of the sealing member from a side opposite to the collector. The peripheral edge portion of the sealing member is supported by the supporting ledge with the insulation gasket interposed therebetween.

Abstract: After accommodating an electrode group in a battery case having a substantially square transverse cross section, making an opening head of the battery case into a cylindrical shape through compression molding, an annular groove is formed by pressing a groove-forming roller sideways against a side surface of the opening head while rotating the battery case with a pressing force being kept applied to the battery case in an axial direction from the opening portion side, or alternatively pressing the groove-forming roller against the opening head from the side surface thereof and concurrently displacing the groove-forming roller in a direction toward the opening portion of the battery case while rotating the battery case. After having an annular supporting portion that bulges inward of the battery case support an opening-sealing member, the opening-sealing member is fixed through caulking by bending the opening end portion of the battery case inward, whereby a battery is manufactured.

Abstract: An alkaline storage battery comprising: a positive electrode plate; a negative electrode plate; separators interposed between the positive electrode plate and the negative electrode plate; and an alkaline electrolyte, wherein a first edge of the positive electrode plate and a first edge of the negative electrode plate serve as current collecting portions, at least a second edge of at least the positive electrode plate is covered with polyethylene resin on an end face and peripheral sides thereof, the second edge being positioned opposite to the first edge, and the polyethylene resin film formed at the second edge of the positive electrode plate adheres to the separators positioned on both sides of the positive electrode plate.

Abstract: A battery having a collecting structure that can reduce internal resistance of the battery and a structure that allows easy manufacturing of the battery by the following processes is provided. An enlarged portion is formed near an opening end of a battery case and a supporting ledge is provided on the inner surface of the lower end of the enlarged portion. A collector of one polarity is bonded to an electrode plate group. A connection lead is bonded to the collector at one end and is bonded to a lower surface of a sealing member at the other end. An insulation gasket is mounted to a peripheral edge portion of the sealing member from a side opposite to the collector. The peripheral edge portion of the sealing member is supported by the supporting ledge with the insulation gasket interposed therebetween.

Abstract: A battery electrode plate (19) is produced via an active material impregnation step for impregnating an entire porous core substrate shaped like a thin plate (1) with an active material (3), a pressing step for performing press working on the core substrate to form a plurality of rail shaped protrusions (8), an active material removal step for removing the active material to form core substrate exposed sections (13) by applying ultrasonic vibrations to the rail shaped protrusions, a flattening step for compressing the core substrate exposed sections down to an identical level with the other sections, and a cutting step for cutting predetermined sections including the core substrate exposed sections.

Abstract: A battery which realizes high power output, cost reduction and increase in capacity. An enlarged port section is formed in an open end of a battery case. A ring-shaped support rack section is formed inside of the enlarged port section, and a ring-shaped insulating gasket is set on and supported by the support rack section. The battery has a collector of one pole, to which an end portion of an electrode plate of one pole protruding from an electrode plate group is connected. A ring and flange-shaped collar section, which is tiered with a step, is provided in the periphery of the collector, and the flange-shaped collar section is set on the bottom face of the insulating gasket. A port sealing member, in which a filter section and a cap-shaped terminal section are integrated with each other, is connected onto the collector.

Abstract: The present invention relates to a battery using a case of which the section of the lower part containing an electric element is square or hexagonal and the section of the upper part containing a sealing plate is circular or elliptic. By virtue of the shape of the lower part the space efficiency of the battery pack is enhanced and by virtue of the shape of the upper part the productivity of the battery is improved. Further, preferably, the corners of the lower part of the case are rounded or chamferred, whereby the temperature rise in the battery pack is suppressed.

Abstract: A battery used by rolling a pole plate, formed by filling an active material, around a substrate using a band-shaped metal porous body having three-dimensionally linked spaces is inferior in flexibility and likely to short-circuit. According to this invention, grooves are formed in active material-filled substrate filled with the above active material, and then the grooved substrate is pressed flat to form groove active material layers, whereby cracks are made in the bottoms of the grooves preferentially, and cracks are pressed by the groove active material layers and blocked to prevent the flow-out of swelled projections of the cracks and the active material. Accordingly, a higher-capacity and higher-reliability battery is provided.

Abstract: A battery electrode plate (19) is produced via an active material impregnation step for impregnating an entire porous core substrate shaped like a thin plate (1) with an active material (3), a pressing step for performing press working on the core substrate to form a plurality of rail shaped protrusions (8), an active material removal step for removing the active material to form core substrate exposed sections (13) by applying ultrasonic vibrations to the rail shaped protrusions, a flattening step for compressing the core substrate exposed sections down to an identical level with the other sections, and a cutting step for cutting predetermined sections including the core substrate exposed sections.

Abstract: A battery electrode plate (19) is produced via an active material impregnation step for impregnating an entire porous core substrate shaped like a thin plate (1) with an active material (3), a pressing step for performing press working on the core substrate to form a plurality of rail shaped protrusions (8), an active material removal step for removing the active material to form core substrate exposed sections (13) by applying ultrasonic vibrations to the rail shaped protrusions, a flattening step for compressing the core substrate exposed sections down to an identical level with the other sections, and a cutting step for cutting predetermined sections including the core substrate exposed sections.

Abstract: A battery case (1, 8), substantially square in cross section, has four lateral walls (5, 6) each of which is gradually arc-shaped to expand outwardly with a radius of curvature R1. The cross section is adapted to satisfy equation R1/r=4 to 20, where r is the distance between a midpoint (C2) of each lateral wall (5, 6) and the center point (C1) in the cross section of the battery case (1, 8) and R1 is the radius of curvature. In addition, the battery case (8) is rounded at each corner with a radius of curvature of R2, and has a cross section that satisfies equation R2/r=0.3 to 0.8, where r is the distance between the midpoint (C2) of each lateral wall (6) and the center point (C1) in the cross section of the battery case (8) and R2 is the radius of curvature of each corner.

Abstract: A rechargeable battery uses metal foil for a substrate of at least one of positive and negative electrodes. The electrode includes a strip-like conductive portion formed of a bared edge portion of the substrate at one end along the winding direction, to which a current collector is welded. A porous metal layer is formed at least on one side of the strip-like conductive portion so as to prevent buckling or breakage of the substrate, or separation of weld joints.

Abstract: A battery having a coiled electrode plate assembly housed in a case that efficiently utilizes the space available in portable electronic appliances is provided. The battery case 1 has a head portion 1a having a circular cross section and a body portion 1b having a substantially square cross section, one side of which is equal to or longer than the diameter of the circular cross section of the head portion.

Abstract: An electrode core material has a substrate and at least one porous material layer diffusion-bonded to the substrate. The substrate is made of a metal foil processed into a three-dimensional structure which is substantially deformed from a major plane of the metal foil, preferably having bulge portions which protrude from at least one side of the metal foil, the bulge portions preferably having a curved, strip-shaped form between laterally spaced slits in the metal foil. The porous material layer is made of metal fine particles diffusion-bonded to each other, and the porous material layer has a three-dimensional structure which is substantially uniform in thickness and porosity. Methods are provided for producing the electrode core material by diffusion bonding the porous material layer to the substrate either before or after deforming the metal foil. The electrode core material may be used for the positive and/or negative electrode of an alkaline storage battery.

Abstract: After accommodating an electrode group in a battery case having a substantially square transverse cross section, making an opening head of the battery case into a cylindrical shape through compression molding, an annular groove is formed by pressing a groove-forming roller sideways against a side surface of the opening head while rotating the battery case with a pressing force being kept applied to the battery case in an axial direction from the opening portion side, or alternatively pressing the groove-forming roller against the opening head from the side surface thereof and concurrently displacing the groove-forming roller in a direction toward the opening portion of the battery case while rotating the battery case. After having an annular supporting portion that bulges inward of the battery case support an opening-sealing member, the opening-sealing member is fixed through caulking by bending the opening end portion of the battery case inward, whereby a battery is manufactured.