Patents by Inventor Masahide Mohri

Masahide Mohri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040219087
    Abstract: A metal oxide powder except &agr;-alumina, comprising polyhedral particles having at least 6 planes each, a number average particle size of from 0.1 to 300 &mgr;m, and a D90/D10 ratio of 10 or less where D10 and D90 are particle sizes at 10% and 90% accumulation, respectively from the smallest particle size side in a cumulative particle size curve of the particles. This metal oxide powder contains less agglomerated particles, and has a narrow particle size distribution and a uniform particle shape.
    Type: Application
    Filed: June 27, 2001
    Publication date: November 4, 2004
    Inventors: Masahide Mohri, Hironobu Koike, Shinichiro Tanaka, Tetsu Umeda, Hisashi Watanabe, Kunio Saegusa, Akira Hasegawa
  • Patent number: 6524549
    Abstract: Alpha alumina powder having a regulated particle size, a uniform particle shape and a narrow particle size distribution and further a low halogen content is produced by calcining at least one starting material selected from transition alumina and alumina compounds in a halogen-containing atmosphere which comprises a hydrogen halide gas, a halogen gas or a mixture of a halogen gas and steam and contains at least 0.1% by volume of at least one halogen-containing gas selected from the group consisting of hydrogen halide gas and halogen gas, and removing halogen from a calcined material. The produced alpha-alumina powder is excellent in a packing property and homogeneously packed.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: February 25, 2003
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Masahide Mohri, Norio Matsuda, Shinichiro Tanaka, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe, Hiroshi Ogawa
  • Patent number: 6521203
    Abstract: A process for producing &agr;-alumina containing &agr;-alumina single crystal particles characterized in that at least one of a transition alumina and transition alumina precursor is calcined in an atmosphere containing at least 1% by volume of hydrogen chloride at a temperature of not less than 600° C., preferably from 600 to 1,400° C., and more preferably from 800 to 1,200° C. Aluminum hydroxide, alum, aluminum sulfate, etc. are used as the alumina raw material capable of being converted to transition alumina on heating. &agr;-Alumina comprising octahedral or higher polyhedral &agr;-alumina single crystal particles have a high alumina purity above a given level, are fine and homogeneous, have a narrow particle size distribution, are not agglomerated particles, and can be obtained from raw materials of various kinds, purities, shapes, sizes, and compositions.
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: February 18, 2003
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Masahide Mohri, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe
  • Patent number: 6303091
    Abstract: A metal oxide powder except &agr;-alumina, is disclosed comprising polyhedral particles having at least 6 planes each, a number average particle size of from 0.1 to 300 &mgr;m, and a D90/D10 ratio of 10 or less where D10 and D90 are particle sizes at 10% and 90% accumulation, respectively from the smallest particle size side in a cumulative particle size curve of the particles. This metal oxide powder contains less agglomerated particles, and has a narrow particle size distribution and a uniform particle shape.
    Type: Grant
    Filed: June 9, 1995
    Date of Patent: October 16, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Hironobu Koike, Shinichiro Tanaka, Tetsu Umeda, Hisashi Watanabe, Kunio Saegusa, Akira Hasegawa
  • Patent number: 6165437
    Abstract: .alpha.-Alumina comprising .alpha.-alumina single crystal particles which are homogeneous containing no crystal seed inside the particles; have an octa- or higher polyhedral shape; have a D/H ratio of from 0.5 to 3.0, wherein D represents a maximum particle diameter parallel to a hexagonal lattice plane of a hexagonal close-packed lattice of the particles, and H represents a diameter perpendicular to the hexagonal lattice plane; have a number average particle diameter of more than 5 .mu.m and not more than 30 .mu.m; have a sodium content of less than 5 ppm in terms of Na.sub.2 O; and have an alumina purity of not less than 99.90% by weight. .alpha.-Alumina in a powder form composed of .alpha.-alumina single crystal particles having a high punity, a fine and uniform composition, a narrow particle size distribution, and an octa- or higher polyhedral shape which are not aggromerates. The .alpha.
    Type: Grant
    Filed: February 24, 1997
    Date of Patent: December 26, 2000
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Masahide Mohri, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe
  • Patent number: 6162413
    Abstract: A powdery .alpha.-alumina having an alumina purity of at least 99.8 wt. %, a sodium content of 40 ppm or less and an iron content of 20 ppm or less, which is obtained by grinding aluminum hydroxide which is produced by the Bayer process or a transition alumina which is obtained by precalcining aluminum hydroxide produced by the Bayer process, and calcining the aluminum hydroxide or transition alumina in an atmosphere containing 1 vol. % or more of a hydrogen chloride gas, or an atmosphere containing 1 vol. % or more of a chlorine gas and 0.1 vol. % or more of steam, at a temperature of 600 to 1400.degree. C.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: December 19, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shinji Fujiwara, Hiroshi Tabuchi, Masahide Mohri
  • Patent number: 6159441
    Abstract: A process for producing .alpha.-alumina powder comprising the step of calcining at least one of transition alumina and a transition alumina precursor capable of becoming transition alumina on heating, in a gas atmosphere containing (1) a hydrogen halide, (2) a component prepared from a halogen and steam or (3) a halogen, in the presence of at least one of a seed crystal and a shape-controlling agent. The .alpha.-alumina powder is particularly useful as a raw material for abrasives, fillers, sinters or spacers which comprises .alpha.-alumina particles having a substantially octahedral or eicosahedral shape, a specific structure, and a narrow primary particle size distribution.
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: December 12, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe
  • Patent number: 6106800
    Abstract: Alpha alumina powder is produced by granulating at least one alumina starting material selected from group consisting of transition alumina and alumina compound to obtain particles and calcining the particles in a halogen-containing atmosphere which comprises a hydrogen halide gas, a halogen gas or a mixture of a halogen gas and steam and contains at least 0.1 % by volume of at least one halogen-containing gas selected from the group consisting of hydrogen halide gas and halogen gas.By granulating the alumina starting material powder in the form of particles to increase a bulk density and calcining them in the presence of halogen, .alpha.-alumina powder having a regulated particle size and shape and a narrow particle size distribution and containing fewer agglomerated particles is produced at a high calcining efficiency.
    Type: Grant
    Filed: June 23, 1997
    Date of Patent: August 22, 2000
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Masahide Mohri, Norio Matsuda, Shinichiro Tanaka, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe, Hiroshi Ogawa
  • Patent number: 5935550
    Abstract: A process for producing .alpha.-alumina powder comprising the step of calcining at least one of transition alumina and a transition alumina precursor capable of becoming transition alumina on heating, in a gas atmosphere containing (1) a hydrogen halide, (2) a component prepared from a halogen and steam or (3) a halogen, in the presence of at least one of a seed crystal and a shape-controlling agent. The .alpha.-alumina powder is particularly useful as a raw material for abrasives, fillers, sinters or spacers which comprises .alpha.-alumina particles having a substantially octahedral or eicosahedral shape, a specific structure, and a narrow primary particle size distribution.
    Type: Grant
    Filed: February 26, 1996
    Date of Patent: August 10, 1999
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Yoshio Uchida, Yoshinari Sawabe, Hisashi Watanabe
  • Patent number: 5851649
    Abstract: An inorganic porous sintered body comprising inorganic particles of polyhedral crystals, said inorganic porous sintered body having pores formed by the inorganic particles, wherein said pores have a pore size distribution that a ratio of D10 to D90 is not more than 3 and D50 is 0.01-5 .mu.m when D10, D50 and D90 are pore sizes at 10%, 50% and 90% cumulation from the largest pore size of a cumulative pore volume distribution, respectively, and a porosity is 10-50%.
    Type: Grant
    Filed: November 22, 1996
    Date of Patent: December 22, 1998
    Assignee: Sumitomo Chemical Company Limited
    Inventors: Masahide Mohri, Tetsu Umeda
  • Patent number: 5688480
    Abstract: A complex metal oxide powder having at least two metal elements, which contains polyhedral particles each having at least 6 planes, a number average particle size of from 0.1 to 500 .mu.m, and a D.sub.90 /D.sub.10 ratio of 10 or less in which D.sub.10 and D.sub.90 are particle sizes at 10% and 90% accumulation, respectively from the smallest particle size side in a cumulative particle size curve of the particles, and an yttrium-aluminum garnet powder containing polyhedral particles each having at least 6 planes, and a number average particle size of 20 to 500 .mu.m. These complex metal oxides contain less agglomerated particles, and have a narrow particle size distribution and a uniform particle shape.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: November 18, 1997
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Hironobu Koike, Tetsu Umeda
  • Patent number: 5672554
    Abstract: An alumina composition, an alumina molded article, prepared from the alumina composition, an alumina ceramic prepared by sintering the alumina molded article, and a process for producing the ceramic; the alumina composition comprising .alpha.-alumina particles having a ratio of the shortest diameter to the longest diameter of from 0.3 to 1; and a size distribution of not more than 5, as expressed in terms of a D.sub.90 /D.sub.10 ratio, wherein D.sub.10 and D.sub.90 represent a cumulative 10% diameter and a cumulative 90% diameter, respectively, of a cumulative distribution depicted from the small diameter side, or comprising .alpha.-alumina particles having a polyhedral shape; a D/H ratio of from 0.5 to 3.0, wherein D represents a maximum particle diameter parallel to a hexagonal lattice plane of a hexagonal close-packed lattice of .alpha.-alumina, and H represents a particle diameter perpendicular to the lattice plane; and a size distribution of not more than 5, as expressed in terms of a D.sub.90 /D.sub.
    Type: Grant
    Filed: May 28, 1996
    Date of Patent: September 30, 1997
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Norio Matsuda, Shinichiro Tanaka, Yoshio Uchida
  • Patent number: 5646078
    Abstract: An aluminum nitride powder comprising polycrystalline particles which have clearly observed grain boundaries, an agglomerated particle size of 0.1 to 100 .mu.m when measured by a particle size distribution analyzer, a tapped bulk density of 0.55 to 2.0 g/cm.sup.3, and a ratio of a number average particle size calculated from a SEM photograph image to a particle size calculated from a BET specific surface area of 1.1 to 3.
    Type: Grant
    Filed: July 12, 1995
    Date of Patent: July 8, 1997
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahide Mohri, Shinichiro Tanaka, Takeshi Miyai
  • Patent number: 5538709
    Abstract: A process for producing .alpha.-alumina powder comprising .alpha.-alumina single crystal particles, the process comprising the step of calcining at least one of transition alumina and a transition alumina precursor capable of becoming transition alumina on heating, in a gas atmosphere containing (1) at least about 5% by volume, based on the total gas atmosphere, of a halogen selected from fluorine, chlorine, bromine, and iodine, (2) at least about 1% by volume, based on the total gas atmosphere, of a hydrogen halide selected from hydrogen fluoride, hydrogen bromide, and hydrogen iodide, or (3) a component prepared from at least about 1% by volume, based on the total gas atmosphere, of a halogen gas selected from fluorine gas, bromine gas, and iodine gas, and at least about 0.1% by volume, based on the total gas atmosphere, of steam.
    Type: Grant
    Filed: June 29, 1994
    Date of Patent: July 23, 1996
    Assignee: Sumitomo Chemical Co., Limited
    Inventors: Masahide Mohri, Yoshio Uchida, Yoshinari Sawabe
  • Patent number: 5496513
    Abstract: A method of preparing dense sintered bodies of beta alumina suitable for solid electrolytes, which comprises preparing a shaped body from a mixture containing an aluminum powder, a sodium compound, a structure stabilizer and a zirconia powder or from a mixture containing an aluminum powder, an alumina powder, a sodium compound, a structure stabilizer and a zirconia powder, and reaction-sintering the shaped body.
    Type: Grant
    Filed: December 2, 1992
    Date of Patent: March 5, 1996
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kenji Nakane, Tetsu Umeda, Masahide Mohri
  • Patent number: 5296421
    Abstract: A sintered body where alumina is dispersed in a zirconia matrix in which yttria has been doped to form a solid solution can be obtained by compacting a mixed powder comprising zirconia or yttria-stabilized zirconia and yttrium-aluminum complex oxide and sintering the resulting compacted body. This sintered body comprises a fine zirconia matrix in which fine alumina particles are dispersed to strengthen it and is excellent in flexural strength and fracture toughness and has a practically effective oxygen ionic conductivity.
    Type: Grant
    Filed: December 17, 1992
    Date of Patent: March 22, 1994
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasunori Nishida, Masahide Mohri