Patents by Inventor Masahide Utsunomiya

Masahide Utsunomiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090000701
    Abstract: An R-T-B exchange spring magnet alloy ingot is provided, wherein the R-T-B exchange spring magnet alloy ingot comprises at least one element selected from Nd, Pr, and Dy in a total amount of 1 to 12% by atom and B in an amount of 3 to 30% by atom, with a balance being T (T represents a substance predominantly comprising Fe, with a portion of Fe atoms being optionally substituted by Co, Ni, Cu, Al, Ga, Cr, and Mn). The R-T-B exchange spring magnet alloy ingot is produced through formation of a composite of crystal grains of a hard magnetic phase and crystal grains of a soft magnetic phase. The R-T-B exchange spring magnet alloy ingot contains crystal grains of a hard magnetic phase having a grain size of 1 ?m or less and crystal grains of a soft magnetic phase having a grain size of 1 ?m or less in a volume of at least 50% on the basis of the entire volume of the alloy.
    Type: Application
    Filed: August 29, 2008
    Publication date: January 1, 2009
    Applicant: Showa Denko K.K.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Tadanao Ito
  • Patent number: 7431070
    Abstract: One object of the present invention is to provide a rare earth magnet alloy ingot, which has improved magnetic properties. In order to achieve the object, the present invention provides a rare earth magnet alloy ingot, wherein the rare earth magnet alloy ingot comprises an R-T-B type magnet alloy (R represents at least one element selected from among rare earth elements, including Y; and T represents a substance predominantly comprising Fe, with a portion of Fe atoms being optionally substituted by Co, Ni, Cu, Al, Ga, Cr, and Mn) containing at least one element selected from among Nd, Pr, and Dy in a total amount of 11.8 to 16.5% by atom and B in an amount of 5.6 to 9.1% by atom; and wherein as determined in an as-cast state of the alloy ingot, R-rich phase that measures 100 ?m or more is substantially absent on a cross section.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: October 7, 2008
    Assignee: Showa Denko K.K.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Tadanao Ito
  • Patent number: 7264683
    Abstract: The present invention relates to a casting method which employs rapid solidification of metal, rare-earth metal or the like, as well as to a casting apparatus and a cast alloy. A centrifugal casting method includes the steps of pouring a molten material onto a rotary body; sprinkling the molten material by the effect of rotation of the rotary body; and causing the sprinkled molten material to be deposited and to solidify on the inner surface of a rotating cylindrical mold. The axis of rotation of the rotary body and the axis of rotation of the cylindrical mold are caused not to run parallel to each other. The centrifugal casting method can attain a decrease in average deposition rate. As a result, generation of the dendritic ?Fe phase or generation of a segregation phase of Mn or the like is suppressed, thereby realizing a high-performance R-T-B-type rare-earth magnet alloy.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: September 4, 2007
    Assignee: Showa Denko k.k.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Uremu Hosono, Yoichi Hirose
  • Publication number: 20060214132
    Abstract: An electromagnetic wave-absorbing material composition which includes: (A) a compound having two or more carboxyl groups and/or an acid anhydride group thereof, in one molecule of the compound; (B) a compound having two or more epoxy groups in one molecule thereof; and (C) a soft magnetic powder.
    Type: Application
    Filed: August 18, 2004
    Publication date: September 28, 2006
    Inventors: Motoyuki Hirata, Masahide Utsunomiya
  • Publication number: 20060169361
    Abstract: One object of the present invention is to provide a rare earth magnet alloy ingot, which has improved magnetic properties. In order to achieve the object, the present invention provides a rare earth magnet alloy ingot, wherein the rare earth magnet alloy ingot comprises an R-T-B type magnet alloy (R represents at least one element selected from among rare earth elements, including Y; and T represents a substance predominantly comprising Fe, with a portion of Fe atoms being optionally substituted by Co, Ni, Cu, Al, Ga, Cr, and Mn) containing at least one element selected from among Nd, Pr, and Dy in a total amount of 11.8 to 16.5% by atom and B in an amount of 5.6 to 9.1% by atom; and wherein as determined in an as-cast state of the alloy ingot, R-rich phase that measures 100 ?m or more is substantially absent on a cross section.
    Type: Application
    Filed: January 12, 2006
    Publication date: August 3, 2006
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Tadanao Ito
  • Patent number: 7014718
    Abstract: One object of the present invention is to provide a rare earth magnet alloy ingot, which has improved magnetic properties. In order to achieve the object, the present invention provides a rare earth magnet alloy ingot, wherein the rare earth magnet alloy ingot comprises an R-T-B type magnet alloy (R represents at least one element selected from among rare earth elements, including Y; and T represents a substance predominantly comprising Fe, with a portion of Fe atoms being optionally substituted by Co, Ni, Cu, Al, Ga, Cr, and Mn.) containing at least one element selected from among Nd, Pr, and Dy in a total amount of 11.8 to 16.5% by atom and B in an amount of 5.6 to 9.1% by atom; and wherein as determined in an as-cast state of the alloy ingot, R-rich phase that measures 100 ?m or more is substantially absent on a cross section.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: March 21, 2006
    Assignee: Showa Denko K.K.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Tadanao Ito
  • Publication number: 20050011588
    Abstract: The present invention relates to a casting method which employs rapid solidification of metal, rare-earth metal or the like, as well as to a casting apparatus and a cast alloy. A centrifugal casting method includes the steps of pouring a molten material onto a rotary body; sprinkling the molten material by the effect of rotation of the rotary body; and causing the sprinkled molten material to be deposited and to solidify on the inner surface of a rotating cylindrical mold. The axis of rotation of the rotary body and the axis of rotation of the cylindrical mold are caused not to run parallel to each other. The centrifugal casting method can attain a decrease in average deposition rate. As a result, generation of the dendritic ?Fe phase or generation of a segregation phase of Mn or the like is suppressed, thereby realizing a high-performance R-T-B-type rare-earth magnet alloy.
    Type: Application
    Filed: August 17, 2004
    Publication date: January 20, 2005
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Uremu Hosono, Yoichi Hirose
  • Patent number: 6797081
    Abstract: The present invention relates to a casting method which employs rapid solidification of metal, rare-earth metal or the like, as well as to a casting apparatus and a cast alloy. A centrifugal casting method includes the steps of pouring a molten material onto a rotary body; sprinkling the molten material by the effect of rotation of the rotary body; and causing the sprinkled molten material to be deposited and to solidify on the inner surface of a rotating cylindrical mold. The axis of rotation of the rotary body and the axis of rotation of the cylindrical mold are caused not to run parallel to each other. The centrifugal casting method can attain a decrease in average deposition rate. As a result, generation of the dendritic &agr;Fe phase or generation of a segregation phase of Mn or the like is suppressed, thereby realizing a high-performance R-T-B-type rare-earth magnet alloy.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: September 28, 2004
    Assignee: Showa Denko K.K.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Uremu Hosono, Yoichi Hirose
  • Publication number: 20030098094
    Abstract: One object of the present invention is to provide a rare earth magnet alloy ingot, which has improved magnetic properties. In order to achieve the object, the present invention provides a rare earth magnet alloy ingot, wherein the rare earth magnet alloy ingot comprises an R—T—B type magnet alloy (R represents at least one element selected from among rare earth elements, including Y; and T represents a substance predominantly comprising Fe, with a portion of Fe atoms being optionally substituted by Co, Ni, Cu, Al, Ga, Cr, and Mn.) containing at least one element selected from among Nd, Pr, and Dy in a total amount of 11.8 to 16.5% by atom and B in an amount of 5.6 to 9.1% by atom; and wherein as determined in an as-cast state of the alloy ingot, R-rich phase that measures 100 &mgr;m or more is substantially absent on a cross section.
    Type: Application
    Filed: September 3, 2002
    Publication date: May 29, 2003
    Applicant: SHOWA DENKO K.K.
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Tadanao Ito
  • Publication number: 20020153062
    Abstract: The present invention relates to a casting method which employs rapid solidification of metal, rare-earth metal or the like, as well as to a casting apparatus and a cast alloy. A centrifugal casting method includes the steps of pouring a molten material onto a rotary body; sprinkling the molten material by the effect of rotation of the rotary body; and causing the sprinkled molten material to be deposited and to solidify on the inner surface of a rotating cylindrical mold. The axis of rotation of the rotary body and the axis of rotation of the cylindrical mold are caused not to run parallel to each other. The centrifugal casting method can attain a decrease in average deposition rate. As a result, generation of the dendritic &agr;Fe phase or generation of a segregation phase of Mn or the like is suppressed, thereby realizing a high-performance R-T-B-type rare-earth magnet alloy.
    Type: Application
    Filed: April 26, 2002
    Publication date: October 24, 2002
    Inventors: Hiroshi Hasegawa, Masahide Utsunomiya, Uremu Hosono, Yoichi Hirose
  • Patent number: 5725042
    Abstract: The segregation in the hydrogen-absorbing alloy is decreased by a centrifugal casting which is devised in the present invention so that: a melt fed to the bottom portion of a cylindrical rotary mold solidifies during one rotation of the mold; and, the average depositing speed of melt is from approximately 0.005 to 0.1 cm/second.
    Type: Grant
    Filed: December 24, 1996
    Date of Patent: March 10, 1998
    Assignee: Showa Denko K.K.
    Inventors: Yoichi Hirose, Shiro Sasaki, Hiroshi Hasegawa, Uremu Hosono, Masahide Utsunomiya