Abstract: A method of producing a foamed composite molded product includes fixing an exposed part of an insert material on a fixing part provided in a mold, the insert material being inserted in an in-mold foamed molded product made of a thermoplastic resin; introducing a polyurethane liquid into the mold; and producing the foamed composite molded product by foaming the polyurethane liquid in the mold. The foamed composite molded product includes an in-mold foamed molded product unit including the insert material and the in-mold foamed molded product; and a polyurethane foam. At least part of the insert material is exposed to an outside of the in-mold foamed molded product, and the in-mold foamed molded product unit and the polyurethane foam are integrated.

Abstract: Embodiments of the present disclosure relate to making polyurethane foam less likely to become separated from an in-mold foamed molded product unit, the in-mold foamed molded product unit including an in-mold foamed molded product and an insert material which are integrally provided. A foamed composite molded product is configured such that a portion of an insert material is exposed to an outside of an in-mold foamed molded product, and is in contact with polyurethane foam.

Abstract: An in-mold foam molded article has a foam body made from olefin-based resin pre-expanded beads and an insert member having an elongated connecting portion and movement resisting portions provided apart from one another in the elongated connecting portion. The insert member is subjected to insert molding upon in-mold foam molding using the olefin-based resin pre-expanded beads. The foam body has a movement facilitating structure that facilitates relative movement between the insert member and the foam body during shrinkage of the in-mold foam molded article after release from a mold.

Abstract: A mold for in-mold foam-molding of a polyolefin-based resin for producing a molded article includes a first mold part, a second mold part, and a divided mold that holds an insert material, wherein the insert material has a protrusion part, the divided mold is formed on the first and the second mold parts in correspondence with the protrusion part of the insert material, the first mold part has a first holding surface, the second mold part has a divided mold member having a second holding surface and a biasing part that guides the divided mold member movably in the mold opening/closing direction and constantly biases the divided mold member toward the first holding surface, and the base portion of the protrusion part of the insert material is configured for being held between the first and second holding surfaces by the divided mold.

Abstract: A mold for in-mold foam molding of polyolefin-based resin that prevents the occurrence of burrs at the time of molding to control productivity reduction and labor cost rising caused by burr trimming. A mold is configured to mold an insert member including an embedded part to be embedded into a foaming molded body formed from a polyolefin-based resin and a protrusion part protruding from the foaming molded body integrally with the foaming molded body. The mold is provided with an accommodation concave part capable of accommodating the protrusion part and an opening/closing part capable of opening and closing a cavity-side opening in conjunction with insertion and extraction of the protrusion part into and from the accommodation concave part such that, while the protrusion part is inserted into the accommodation concave part, and the cavity-side opening is closed.

Abstract: A method of producing a foamed composite molded product includes fixing an exposed part of an insert material on a fixing part provided in a mold, the insert material being inserted in an in-mold foamed molded product made of a thermoplastic resin; introducing a polyurethane liquid into the mold; and producing the foamed composite molded product by foaming the polyurethane liquid in the mold. The foamed composite molded product includes an in-mold foamed molded product unit including the insert material and the in-mold foamed molded product; and a polyurethane foam. At least part of the insert material is exposed to an outside of the in-mold foamed molded product, and the in-mold foamed molded product unit and the polyurethane foam are integrated.

Abstract: Embodiments of the present disclosure relate to making polyurethane foam less likely to become separated from an in-mold foamed molded product unit, the in-mold foamed molded product unit including an in-mold foamed molded product and an insert material which are integrally provided. A foamed composite molded product is configured such that a portion of an insert material is exposed to an outside of an in-mold foamed molded product, and is in contact with polyurethane foam.

Abstract: An in-mold foam molded article has a foam body made from olefin-based resin pre-expanded beads and an insert member having an elongated connecting portion and movement resisting portions provided apart from one another in the elongated connecting portion. The insert member is subjected to insert molding upon in-mold foam molding using the olefin-based resin pre-expanded beads. The foam body has a movement facilitating structure that facilitates relative movement between the insert member and the foam body during shrinkage of the in-mold foam molded article after release from a mold.

Abstract: A mold for in-mold foam-molding of a polyolefin-based resin for producing a molded article includes a first mold part, a second mold part, and a divided mold that holds an insert material, wherein the insert material has a protrusion part, the divided mold is formed on the first and the second mold parts in correspondence with the protrusion part of the insert material, the first mold part has a first holding surface, the second mold part has a divided mold member having a second holding surface and a biasing part that guides the divided mold member movably in the mold opening/closing direction and constantly biases the divided mold member toward the first holding surface, and the base portion of the protrusion part of the insert material is configured for being held between the first and second holding surfaces by the divided mold.

Abstract: A polyolefin resin in-mold-foam-molded article molded by in-mold foam molding by using polyolefin resin pre-foamed particles ejected from a mold, and subjected to primary aging at 70° C. or more and 85° C. or less to restore the shape thereof, and subjected to secondary aging at 35° C. or more and 55° C. or less.

Abstract: A mold for in-mold foam molding of polyolefin-based resin that prevents the occurrence of burrs at the time of molding to control productivity reduction and labor cost rising caused by burr trimming. A mold is configured to mold an insert member including an embedded part to be embedded into a foaming molded body formed from a polyolefin-based resin and a protrusion part protruding from the foaming molded body integrally with the foaming molded body. The mold is provided with an accommodation concave part capable of accommodating the protrusion part and an opening/closing part capable of opening and closing a cavity-side opening in conjunction with insertion and extraction of the protrusion part into and from the accommodation concave part such that, while the protrusion part is inserted into the accommodation concave part, and the cavity-side opening is closed.

Abstract: There is provided an in-mold foam molding apparatus affording a significantly simpler design for a molding apparatus capable of molding molded portions comprising bead starting materials having different properties into a unitary molded article, and effectively preventing various drawbacks associated with the provision of partitioning members; and an in-mold foam molded article devoid of flash projecting from its visible surfaces.

Abstract: A die-expanded molding apparatus comprising starting material bead supply for supplying beads on a current of air from a tank through a packer into a cavity formed by a core and cavity molds; a plurality of air expulsion devices having air pressure-adjusting components communicating with the cavity, a dual-system air expulsion device being such that steam chambers on the back side of the core mold and the cavity mold are used as the air pressure-adjusting components, each communicating with the cavity through through-holes formed in the core and cavity molds, respectively; an air expulsion device having one or more air pressure-adjusting components communicating with a clearance between the core and cavity molds; and a control for controlling the air pressure in each of the air pressure-adjusting components to be pressurized less than the pressure in the tank.

Abstract: There are provided a vehicle impact energy absorbing member which is arranged as an impact energy absorbing member of a simple construction capable of absorbing impact energy with high efficiency, and which is capable of improving the pedestrian protection performance as well as the passenger protection performance, and a vehicle impact energy absorbing structure using the vehicle impact energy absorbing member. More specifically, a compression energy absorbing member 10 using compression deformation and a buckling energy absorbing member 20 using buckling deformation are provided. Impact energy applied to a vehicle body is absorbed by a combination of the two energy absorbing members 10 and 20.

Abstract: A die-expanded molding apparatus comprising starting material bead supply for supplying beads on a current of air from a tank through a packer into a cavity formed by a core and cavity molds; a plurality of air expulsion devices having air pressure-adjusting components communicating with the cavity, a dual-system air expulsion device being such that steam chambers on the back side of the core mold and the cavity mold are used as the air pressure-adjusting components, each communicating with the cavity through through-holes formed in the core and cavity molds, respectively; an air expulsion device having one or more air pressure-adjusting components communicating with a clearance between the core and cavity molds; and a control for controlling the air pressure in each of the air pressure-adjusting components to be pressurized less than the pressure in the tank.

Abstract: There is provided an in-mold foam molding apparatus affording a significantly simpler design for a molding apparatus capable of molding molded portions comprising bead starting materials having different properties into a unitary molded article, and effectively preventing various drawbacks associated with the provision of partitioning members; and an in-mold foam molded article devoid of flash projecting from its visible surfaces.

Abstract: Using a new molded foaming apparatus wherein chambers 13 and 14, independent from a cavity 4, are formed at the rear sides of a set of dies 2 and 3 for molding a molded foam product, so as to supply such utility fluid as air and steam to the cavity 4 through first openings 30 independently from the chambers 13 and 14, various problems created when forming vent holes are fundamentally solved, and at the same time dispersion of filling density to be caused by not forming vent holes is prevented by supplying the material beads to the cavity 4 while maintaining the pressure in the cavity 4 at a predetermined minus pressure with respect to the pressure in the material tank using the first openings 30.

Abstract: There is provided an in-mold foam molding apparatus affording a significantly simpler design for a molding apparatus capable of molding molded portions comprising bead starting materials having different properties into a unitary molded article, and effectively preventing various drawbacks associated with the provision of partitioning members; and an in-mold foam molded article devoid of flash projecting from its visible surfaces.

Abstract: There is provided an in-mold foam molding apparatus affording a significantly simpler design for a molding apparatus capable of molding molded portions comprising bead starting materials having different properties into a unitary molded article, and effectively preventing various drawbacks associated with the provision of partitioning members; and an in-mold foam molded article devoid of flash projecting from its visible surfaces.

Abstract: A die-expanded molding apparatus comprising starting material bead supply for supplying beads on a current of air from a tank through a packer into a cavity formed by a core and cavity molds; a plurality of air expulsion devices having air pressure-adjusting components communicating with the cavity, a dual-system air expulsion device being such that steam chambers on the back side of the core mold and the cavity mold are used as the air pressure-adjusting components, each communicating with the cavity through through-holes formed in the core and cavity molds, respectively; an air expulsion device having one or more air pressure-adjusting components communicating with a clearance between the core and cavity molds; and a control for controlling the air pressure in each of the air pressure-adjusting components to be pressurized less than the pressure in the tank.