Patents by Inventor Masahiro Hayama

Masahiro Hayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11555489
    Abstract: A capacity control valve includes a valve housing provided with a discharge port, suction ports, and a control port and a primary valve including a primary valve seat and a primary valve body driven by a solenoid, the primary valve being configured to open and close a communication between the discharge port and the control port in accordance with a movement of the primary valve body. The capacity control valve further includes a differential CS valve which is openable and closable by a pressure difference between the control pressure Pc and the suction pressure Ps and an electromagnetic CS valve that is openable and closable so as to close the control port and the suction port in a non-energized state of the solenoid 80 in accordance with the movement of the primary valve body.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: January 17, 2023
    Inventors: Masahiro Hayama, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi, Keigo Shirafuji, Yoshihiro Ogawa
  • Patent number: 11542930
    Abstract: In an exemplary embodiment, a capacity control valve includes: a valve main body 2 having a first valve chamber 7 through which a fluid at control pressure passes and which has a first valve seat surface 31A, and an interior space 4 through which a fluid at suction pressure passes; and a valve body 21 having an intermediate communication passage 26 for communicating the first valve chamber 7 and the interior space 4, and a first valve part 21C for opening and closing the intermediate communication passage 26 adjacent to the first valve seat surface 31A, wherein an opening area of the first valve part 21C is smaller than that of the intermediate communication passage 26. The capacity control valve is capable of simultaneously achieving reduction of a start-up time of the variable capacity compressor and improvement of responsiveness of capacity control at the time of control.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: January 3, 2023
    Inventors: Hideki Higashidozono, Masahiro Hayama
  • Patent number: 11542929
    Abstract: A capacity control valve includes: a valve body (10) including first communication passages (11), second communication passages (12), third communication passages (13), and a main valve seat (15a); a valve element (21) including an intermediate communication passage (29), a main valve portion (21b), and an auxiliary valve portion 21c; a solenoid (30) that drives a rod (36) provided with an auxiliary valve seat (23c); a first biasing member (43) that biases in a valve closing direction of the main valve portion (21b); and a second biasing member (44) that biases in a valve closing direction of the auxiliary valve portion (21c), wherein the rod (36) moves relative to the valve element (21) to open and close the auxiliary valve portion (21c). The capacity control valve allows a liquid refrigerant to be efficiently discharged and allows a driving force of a compressor to be decreased.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: January 3, 2023
    Inventors: Masahiro Hayama, Hiroyuki Nishinosono, Keigo Shirafuji, Kohei Fukudome, Yoshihiro Ogawa, Daichi Kurihara, Wataru Takahashi
  • Patent number: 11542931
    Abstract: A capacity control valve includes: a valve body (10) having first communication passages (11), second communication passages (12), third communication passages (13), and a main valve seat (15a); a valve element (20) having an intermediate communication passage (29), a main valve portion (21c) and an auxiliary valve portion (23d); a pressure-sensitive element (24) disposed in the valve body (10); a solenoid (30) that drives a rod (36); a first biasing member (43) that biases in a valve closing direction of the main valve portion (21c); and a second biasing member (44) that biases in a valve opening direction of the main valve portion (21c), wherein the rod (36) moves relative to the valve element (20) to press the pressure-sensitive element (24). The capacity control valve can efficiently discharge a liquid refrigerant and can decrease a driving force of a compressor during a liquid refrigerant discharge operation.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: January 3, 2023
    Inventors: Masahiro Hayama, Hideki Higashidozono
  • Patent number: 11536257
    Abstract: A capacity control valve includes a CS valve which opens and closes a communication between the control fluid and the suction fluid by the movement of rods and an urging member configured to urge the primary valve body and the rods in opposite directions and the primary valve body and the rods are disposed so as to be relatively movable in an axial direction.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: December 27, 2022
    Inventors: Masahiro Hayama, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi, Keigo Shirafuji, Yoshihiro Ogawa
  • Publication number: 20220381364
    Abstract: A capacity control valve includes: a valve housing provided with a suction port through which a suction fluid of a suction pressure passes and a control port through which a control fluid of a control pressure passes; a valve body driven by a solenoid; a spring that biases the valve body in a direction opposite to a direction of driving by the solenoid; a CS valve that includes a CS valve seat and the valve body, and that moves the valve body to open and close a communication between the control port and the suction port, the capacity control valve opening and closing the CS valve to control the control pressure, in which the control fluid of the control pressure is suppliable to a back side of the valve body.
    Type: Application
    Filed: October 23, 2020
    Publication date: December 1, 2022
    Inventors: Masahiro HAYAMA, Kohei FUKUDOME, Toshinori KANZAKI, Wataru TAKAHASHI, Keigo SHIRAFUJI
  • Patent number: 11512786
    Abstract: A capacity control valve, which can efficiently discharge a liquid refrigerant and reduce the driving force of a compressor, includes: a valve main body (10) including a first communication passage (11), a second communication passage (12), a third communication passage (13) and a main valve seat (15a); a valve body (20) including an intermediate communication passage (29), a main valve part (21c) and an auxiliary valve part (23d); a solenoid (30) which drives a rod (36) having an auxiliary valve seat (26c); a first biasing member (43) which biases the main valve part (21c) in the valve closing direction thereof; and a second biasing member (37) which biases the main valve part (21c) in the valve opening direction thereof, and the rod (36) relatively moves to the valve body (20), and opens and closes the auxiliary valve part (23d).
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: November 29, 2022
    Inventors: Masahiro Hayama, Yoshihiro Ogawa, Keigo Shirafuji, Kohei Fukudome, Daichi Kurihara, Wataru Takahashi
  • Patent number: 11486376
    Abstract: A capacity control valve (1) includes a valve main body (10) having a first communication passage (11), a second communication passage (12), a third communication passage (13), and a main valve seat (15a), a valve element (20) having an intermediate communication passage (29), a main valve portion (21c), and an auxiliary valve portion (23d), a solenoid (30) that drives a rod (36) having an auxiliary valve seat (26c), and a first biasing member (43) that biases in the valve closing direction of the main valve portion (21c). The rod (36) is relatively moved with respect to the valve element (20) so as to open and close the auxiliary valve portion. The capacity control valve can efficiently discharge a liquid coolant irrespective of pressure of a suction chamber and lower drive force of a compressor at a liquid coolant discharging operation.
    Type: Grant
    Filed: December 26, 2018
    Date of Patent: November 1, 2022
    Inventors: Masahiro Hayama, Yoshihiro Ogawa, Keigo Shirafuji, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi
  • Patent number: 11480166
    Abstract: A capacity control valve includes a valve housing provided with a discharge port, suction ports, a control port and a primary valve driven by a solenoid. The capacity control valve further includes a differential CS valve which includes a differential CS valve body disposed so as to be relatively movable in an axial direction with respect to the primary valve bodies. The differential CS valve body divides a control pressure chamber into a discharge side control chamber communicating with the first control port and a suction side control chamber communicating with the second control port in the axial direction and operates the differential CS valve body by a differential pressure between the discharge side control chamber and the suction side control chamber so as to open the second control port and the suction port.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: October 25, 2022
    Inventors: Masahiro Hayama, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi, Keigo Shirafuji, Yoshihiro Ogawa
  • Patent number: 11473684
    Abstract: A capacity control valve includes: a valve housing having a discharge port, a suction port and a control port; a rod driven by a solenoid; a main valve configured to open and close a communication between the discharge port and the control port; an opening and closing valve biased in a valve closing direction, and configured to open and close a CS communication passage communicating with the suction port and a control fluid supply chamber formed in the valve housing; and a CS valve to open and close a communication between the control port and the suction port, the CS valve body being movable relative to the main valve body, wherein the main valve body and the CS valve body move together as the rod moves in a closed state of the main valve.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: October 18, 2022
    Inventors: Masahiro Hayama, Kohei Fukudome, Keigo Shirafuji, Takahiro Ejima
  • Patent number: 11473683
    Abstract: A capacity control valve includes a valve housing formed with a discharge port, a suction port, and first and second control ports, a rod arranged in the valve housing and driven by a solenoid, a CS valve 50 configured to control a fluid flow between the first control port and the suction port in accordance with a movement of the rod, and a DC valve configured to control a fluid flow between the second control port and the discharge port in accordance with the movement of the rod. In a non-energization state of the solenoid, the CS valve is closed and the DC valve is opened. As the energization of the solenoid becomes larger, the CS valve transitions from a closed state to an open state, and the DC valve is throttled from an open state and thereafter transitions to the open state.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: October 18, 2022
    Inventors: Masahiro Hayama, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi, Keigo Shirafuji
  • Publication number: 20220325709
    Abstract: A capacity control valve includes valve housings to which a suction fluid of a suction pressure Ps and a control fluid of a control pressure Pc are supplied; a solenoid; a CS valve formed of a CS valve body that partitions an inside of the valve housings into a first space and a second space and moves according to the suction pressure Ps of the suction fluid and the control pressure Pc of the control fluid, and a CS valve seat with which the CS valve body is configured for coming into contact; a biasing member that biases the CS valve body in a valve closing direction of the CS valve; and a pilot valve formed of a pilot valve body to be driven by the solenoid and a pilot valve seat with which the pilot valve body is configured for coming into contact.
    Type: Application
    Filed: July 8, 2020
    Publication date: October 13, 2022
    Inventors: Kohei FUKUDOME, Keigo SHIRAFUJI, Masahiro HAYAMA, Toshinori KANZAKI, Wataru TAKAHASHI
  • Patent number: 11454227
    Abstract: A capacity control valve (1) includes a valve main body (10) having a first communication passage (11), a second communication passage (12), a third communication passage (13), and a main valve seat (15a), a pressure-sensitive body (24), a valve element (20) having an intermediate communication passage (29), a main valve portion (21c), and a restrictor portion (25), and a solenoid (30) that drives a rod (36). The rod (36) is relatively moved with respect to the valve element (20) so as to control an opening degree of the restrictor portion (25). The capacity control valve is capable of efficiently discharging a liquid coolant irrespective of pressure of a suction chamber and improving control stability.
    Type: Grant
    Filed: January 21, 2019
    Date of Patent: September 27, 2022
    Inventors: Masahiro Hayama, Yoshihiro Ogawa, Keigo Shirafuji, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi
  • Patent number: 11434885
    Abstract: A capacity control valve (1) includes a valve main body (10) having a first communication passage (11), a second communication passage (12), a third communication passage (13), and a main valve seat (15a), a valve element (20) having an intermediate communication passage (29), a main valve portion (21c), and an auxiliary valve portion (23d), a solenoid (30) that drives a rod (36) having an auxiliary valve seat (26c), and a first biasing member (43) that biases in the valve closing direction of the main valve portion (21c). A spring constant of the first biasing member (43) has a characteristic that the spring constant is increased in an opened state of the main valve portion (21c) and decreased in a closed state. The capacity control valve can efficiently discharge a liquid coolant and lower drive force of a compressor at a liquid coolant discharging operation.
    Type: Grant
    Filed: December 26, 2018
    Date of Patent: September 6, 2022
    Inventors: Masahiro Hayama, Yoshihiro Ogawa, Keigo Shirafuji, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi
  • Publication number: 20220243710
    Abstract: A capacity control valve includes a valve housing to which a suction fluid having a suction pressure and a control fluid having a control pressure are supplied; a solenoid; a CS valve body that partitions an inside of the valve housing into a first space, and a second space and moves according to the suction pressure of the suction fluid and the control pressure of the control fluid, and a CS valve seat with which the CS valve body is configured to come into contact; a biasing member biasing the CS valve body in a valve opening direction of the valve; and a pilot valve formed of a pilot valve body to be driven by the solenoid and a pilot valve seat with which the pilot valve body is configured to come into contact.
    Type: Application
    Filed: July 8, 2020
    Publication date: August 4, 2022
    Inventors: Kohei FUKUDOME, Keigo SHIRAFUJI, Masahiro HAYAMA, Toshinori KANZAKI, Keichi URUSHIYAMA
  • Patent number: 11401922
    Abstract: A displacement control valve includes a housing a first, a second, and a third chamber; a valve body having a first reciprocating valve part that opens or closes discharge paths in the first chamber; and a solenoid that applies electromagnetic force to the valve body in the direction that closes the first valve part. The control valve has a spool valve part formed on the external circumference of the valve body and a spool seating part formed on the internal circumference of the valve housing and that is opened while the first valve part is closed and vice versa upon reciprocation of the valve body to control the rate of flow between a control chamber and an inlet chamber.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: August 2, 2022
    Inventors: Daichi Kurihara, Kohei Fukudome, Masahiro Hayama, Keigo Shirafuji
  • Patent number: 11401923
    Abstract: A capacity control valve includes: a valve housing having a Pc port, a Ps port and a Pd port; a main valve element which includes a main valve portion coming contacting and separating from a main valve seat opening and closing communication between the Pd port and the Pc port by a drive force of a solenoid; an intermediate communication path communicating the Pc port with the Ps port; and a pressure-sensitive valve opening and closing the intermediate communication path by an ambient pressure, in which the valve housing have a differential pressure valve housed therein, the differential pressure valve including a differential pressure valve element and opening and closing a communication between the Pc port and the Ps port by the differential pressure valve element moved by an operation force of an operation member operated by a discharge pressure Pd from the Pd port.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: August 2, 2022
    Inventors: Masahiro Hayama, Yoshihiro Ogawa, Keigo Shirafuji, Kohei Fukudome, Takahiro Ejima, Daichi Kurihara, Wataru Takahashi
  • Patent number: 11391388
    Abstract: A capacity control valve includes: valve housings provided with a discharge port, a suction port, and a control port; and a main valve configured to open and close a communication between the discharge port and the control port as a rod driven by a solenoid moves. The capacity control valve further includes: a pressure drive unit disposed in a suction fluid supply chamber, operated by a suction pressure Ps, and coupled to the main valve body so as to be movable together; and a CS valve having a CS valve seat and a CS valve body to open and close a communication between the control port and the suction port. The CS valve body is movable relative to the main valve body. Upon the movement of the rod 83 in a closed state of the main valve, the main valve body and the CS valve body move together.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: July 19, 2022
    Inventors: Kohei Fukudome, Masahiro Hayama, Keigo Shirafuji, Takahiro Ejima
  • Publication number: 20220213878
    Abstract: A capacity control valve includes: a valve housing provided with a suction port through which a suction fluid of a suction pressure passes and a control port through which a control fluid of a control pressure passes; a CS valve that includes a CS valve element which is axially driven by a solenoid and a CS valve seat provided between the suction port and the control port and is brought into contact with and separated from the CS valve element; and bias means for biasing the CS valve element in a valve closing direction of the CS valve, wherein a space is formed inside the valve housing in opposition to the solenoid through the CS valve element and the suction fluid flows into the space.
    Type: Application
    Filed: April 21, 2020
    Publication date: July 7, 2022
    Inventors: Kohei FUKUDOME, Masahiro HAYAMA, Takahiro EJIMA, Keigo SHIRAFUJI
  • Publication number: 20220213877
    Abstract: A capacity control valve includes a valve housing provided with a suction port through which a suction fluid of suction pressure Ps passes, and a control port through which a control fluid of control pressure Pc passes, a valve element configured to be driven by a solenoid, a spring that biases the valve element in a direction opposite to a driving direction of the solenoid, and a CS valve formed by a CS valve seat and the valve element, the CS valve being configured for opening and closing a communication between the control port and the suction port in accordance with a movement of the valve element. The capacity control valve further includes communication controller that controls a communication between the control port and a space on a back surface side of the valve element.
    Type: Application
    Filed: April 2, 2020
    Publication date: July 7, 2022
    Inventors: Masahiro HAYAMA, Kohei FUKUDOME, Toshinori KANZAKI, Wataru TAKAHASHI, Keigo SHIRAFUJI