Patents by Inventor Masahiro Morioka
Masahiro Morioka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11926050Abstract: A robot arm includes a long cylindrical arm body and mounting interface portions fixed at both sides of the arm body and that are used to mount the robot arm to another member. At least sections of outer surfaces of the arm body and the mounting interface portions are formed of a resin. A first part that has one of the mounting interface portions and a section of the arm body and a second part that has the other one of the mounting interface portions and a section of the arm body are joined to each other.Type: GrantFiled: June 13, 2019Date of Patent: March 12, 2024Assignee: Fanuc CorporationInventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
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Patent number: 11916183Abstract: The power storage device includes power storage units arranged with a conductive plate interposed therebetween in the vertical direction, each of the power storage units includes an electrode stack including bipolar electrodes stacked with a separator interposed therebetween, and a sealing member provided around the electrode stack so as to seal a housing space formed between adjacent electrodes of the electrode stack. At least one of the power storage units is provided with an overhang member on an outer peripheral surface of the sealing member. The overhang member includes an inclined portion that extends from the outer peripheral surface of the sealing member toward the outside of the power storage unit and inclines downward as it leaves away from the outer peripheral surface of the sealing member, and a top portion formed at a lower end of the inclined portion.Type: GrantFiled: December 24, 2019Date of Patent: February 27, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Daiki Terashima, Satoshi Morioka, Takuro Kikuchi, Motoyoshi Okumura, Kojiro Tamaru, Hiromi Ueda, Satoshi Hamaoka, Masahiro Yamada
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Publication number: 20230373083Abstract: A device for acquiring a positional relationship between a robot coordinate system set in a robot and a working machine coordinate system set in a working machine installed outside the robot, includes a position data acquisition unit that acquires, when a finger part of the robot is placed in a predetermined position and posture with respect to the working machine, first position data indicating the position and posture of the finger part with respect to the robot coordinate system, and second position data indicating the position and the posture of the finger part with respect to the working machine coordinate system; and a positional relationship acquisition unit that acquires third position data indicating the positional relationship using the first position data and the second position data.Type: ApplicationFiled: September 28, 2021Publication date: November 23, 2023Applicant: Fanuc CorporationInventors: Toshiro Watanabe, Masahiro Morioka, Kenichiro Abe, Seigo Kato, Hiroyuki Uchida, Zheng Tong, Masanori Itou
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Publication number: 20230305542Abstract: Provided is a manufacturing management system making it possible to respond flexibly in accordance with a production status. This manufacturing management system comprises: a stationary device that is installed inside a work space; a mobile device able to move within the work space; and a server for extracting at least operational state data of the stationary device and the mobile device, and monitoring a production status on the basis of the operational state data. The server derives a deviation between the production status and a predetermined production plan as a production deviation, and corrects the operational state of the stationary device and/or the mobile device so as to reduce the production deviation.Type: ApplicationFiled: July 26, 2021Publication date: September 28, 2023Inventors: Masahiro MORIOKA, Shinsuke SAKAKIBARA
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Publication number: 20230150112Abstract: A robot system includes a robot and a controller that controls the robot. The robot includes a wheeled platform and a manipulator mounted on the wheeled platform. The manipulator includes a sensor that detects a force or a moment that acts on at least one joint. The controller controls at least one of the manipulator and the wheeled platform on the basis of the force or moment detected by the sensor so that a moment acting on the wheeled platform does not exceed a tip-over moment.Type: ApplicationFiled: May 20, 2021Publication date: May 18, 2023Inventor: Masahiro MORIOKA
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Patent number: 11628564Abstract: A control device for a robot includes a comparing unit and a controller. When the robot equipped with a force sensor capable of detecting force components of a same type in a plurality of directions operates, the comparing unit compares a magnitude of each of the force components detected by the force sensor with a predetermined threshold value for each of the directions. If the comparing unit determines that a magnitude of a force component in any of the directions exceeds the threshold value, the controller controls the robot to avoid an increase in the magnitude of the force component in the direction.Type: GrantFiled: April 20, 2020Date of Patent: April 18, 2023Assignee: FANUC CORPORATIONInventors: Masahiro Morioka, Takashi Satou
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Patent number: 11440188Abstract: The present invention provides a robot system including: a movable human-collaborative robot including a human-collaborative robot, and a moving device that moves the human-collaborative robot mounted thereon; a control unit that controls the movable human-collaborative robot; and an approach sensor that detects approach of a human to the movable human-collaborative robot. The human-collaborative robot includes a human detection sensor that detects approach or contact of a human to or with the movable human-collaborative robot. When the approach sensor has detected the approach of a human, the control unit restricts the operation of at least the moving device and, when the human detection sensor has detected the approach of or contact with a human, the control unit performs control so as to stop the movable human-collaborative robot or so as to avoid the approach of or contact with the human.Type: GrantFiled: August 20, 2018Date of Patent: September 13, 2022Assignee: FANUC CORPORATIONInventors: Masahiro Morioka, Takatoshi Iwayama, Junya Fujita
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Patent number: 11426866Abstract: A robot that includes a base that is provided with a flat installation surface member that is disposed on an installation target surface and a columnar member that extends upward from the installation surface member; and a first arm, one end of which is supported so as to be rotatable about a first horizontal axis located above the columnar member of the base and that has a motion range below the first horizontal axis. The columnar member has a length that is equal to or longer than the length of the first arm and has a uniform transverse sectional area that is the same as the first arm.Type: GrantFiled: September 17, 2018Date of Patent: August 30, 2022Assignee: FANUC CORPORATIONInventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
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Patent number: 11325259Abstract: A monitor system for a robot that includes a base installed on an installation surface, and a movable part supported movably with respect to the base, the monitor system including: a sensor that monitors the presence or absence of an object around the robot; and a monitored region control part that controls a monitored region of the sensor based on a motion command signal for the robot. The sensor has the monitored region on each of both sides across a vertical plane that includes a central axis line of the movable parts, and the monitored region control part makes the monitored region at the rear in a moving direction of the movable part smaller than the monitored region at the front in the moving direction of the movable part.Type: GrantFiled: November 20, 2019Date of Patent: May 10, 2022Assignee: FANUC CORPORATIONInventor: Masahiro Morioka
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Patent number: 11305434Abstract: A robot system includes a robot main body, a sensor that detects a magnitude of an external force applied to the robot main body, a control unit that controls the robot main body, a reference value storage unit that stores a value of an external force detected by the sensor as a reference external force value in an operating state where only the weight of the robot main body and the load handled by the robot main body act on the robot main body, a determination unit that, during operation of the robot main body, determines that an external force other than the weight of the robot main body and the load acts on the robot main body when an absolute value of a difference between a value of an external force detected by the sensor and the stored reference external force value is larger than a predetermined threshold value.Type: GrantFiled: September 16, 2019Date of Patent: April 19, 2022Assignee: FANUC CORPORATIONInventors: Masahiro Morioka, Munehiro Jinushi, Akihiro Fukasawa, Ken Takahashi, Yasuhiro Nozawa, Hideyuki Watanabe
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Patent number: 11111984Abstract: A rotary axis module includes: an input shaft connected to a drive motor; an output shaft, an output shaft flange connected to the output shaft; parallel gears coupled to the output shaft flange; at least two double gears; and a transfer gear that transmits the power of the drive motor to the double gears. The at least two double gears and the transfer gear are disposed so as to surround the output shaft.Type: GrantFiled: August 5, 2019Date of Patent: September 7, 2021Assignee: FANUC CORPORATIONInventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
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Patent number: 11110782Abstract: The present disclosure improves sealing properties between a glass run and a sealing member provided at an inner peripheral flange of a belt line, if the sealing member of the belt line and the glass run are individual members, to provide high sound insulation properties. The belt line sealing member includes an upper sealing lip and a lower seal lip, which are vertically spaced apart from each other. At an end of the belt line sealing member, a molded part is continuously provided from the upper sealing lip through an inner wall to the lower sealing lip.Type: GrantFiled: August 29, 2019Date of Patent: September 7, 2021Assignee: Nishikawa Rubber Co., Ltd.Inventor: Masahiro Morioka
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Publication number: 20210129279Abstract: A workpiece transferring tool including a base mounted on a distal end of a wrist of a robot, a workpiece holder releasably holding a workpiece, and a movable connection unit connecting the workpiece holder to the base so that the workpiece holder is displaceable in an escape direction of an external force acting on the workpiece. This can prevent an excessively large external force from acting on the robot due to the workpiece and can prevent frequent accidental stop of the robot.Type: ApplicationFiled: October 5, 2020Publication date: May 6, 2021Applicant: FANUC CORPORATIONInventor: Masahiro MORIOKA
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Publication number: 20210094095Abstract: Provided is a method for producing an arm-like structure in which the arm-like structure is produced by: forming an arm precursor member having an external shape of the arm-like structure by, in a state in which a die is closed with a metal pipe member being disposed in a cavity thereof, pressurizing the pipe member with liquid supplied to an inside thereof to cause an external surface of the thus expanded pipe member to be pressed against an inner surface of the cavity; and forming a flange portion to be attached to a driven body by machining at least an end of the formed arm precursor member.Type: ApplicationFiled: September 18, 2020Publication date: April 1, 2021Applicants: FANUC CORPORATION, TUBE FORMING CO., LTD.Inventors: Kazutaka NAKAYAMA, Kenichiro ABE, Masahiro MORIOKA, Yasutoyo OOKI, Keiichi TSUCHIYA
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Publication number: 20200398426Abstract: A control device for a robot includes a comparing unit and a controller. When the robot equipped with a force sensor capable of detecting force components of a same type in a plurality of directions operates, the comparing unit compares a magnitude of each of the force components detected by the force sensor with a predetermined threshold value for each of the directions. If the comparing unit determines that a magnitude of a force component in any of the directions exceeds the threshold value, the controller controls the robot to avoid an increase in the magnitude of the force component in the direction.Type: ApplicationFiled: April 20, 2020Publication date: December 24, 2020Applicant: Fanuc CorporationInventors: Masahiro MORIOKA, Takashi SATOU
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Patent number: 10807252Abstract: A rotation axis module includes: an actuator which relatively rotates a fixed member and a movable member; a umbilical member which penetrates through the interior of the actuator to extend; a first fixing portion which fixes the umbilical member at a rotation axis of the fixed member or at a position corresponding to the vicinity thereof; a second fixing portion which fixes the umbilical member at an output axis of the movable member or in the vicinity thereof; a first relay portion which is positioned at a side of the fixed member, one end of the umbilical member being connected to the first relay portion; and a second relay portion which is positioned at a side of the movable member, the other end of the umbilical member being connected to the second relay portion.Type: GrantFiled: March 8, 2017Date of Patent: October 20, 2020Assignee: FANUC CORPORATIONInventors: Kazutaka Nakayama, Masahiro Morioka, Kenichiro Abe
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Patent number: 10737382Abstract: A robot including a base having a flat mounting surface section to be set on an installation surface by a fixing part, and also including a movable unit that is movable relative to the base. The base includes a tip-over prevention member that is disposed in a switchable manner between a state where the tip-over prevention member at least protrudes forward from the mounting surface section in a moving direction when a relocating process is performed and a state where the tip-over prevention member does not protrude forward from the mounting surface section.Type: GrantFiled: September 17, 2018Date of Patent: August 11, 2020Assignee: FANUC CORPORATIONInventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
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Publication number: 20200171662Abstract: A monitor system for a robot that includes a base installed on an installation surface, and a movable part supported movably with respect to the base, the monitor system including: a sensor that monitors the presence or absence of an object around the robot; and a monitored region control part that controls a monitored region of the sensor based on a motion command signal for the robot. The sensor has the monitored region on each of both sides across a vertical plane that includes a central axis line of the movable parts, and the monitored region control part makes the monitored region at the rear in a moving direction of the movable part smaller than the monitored region at the front in the moving direction of the movable part.Type: ApplicationFiled: November 20, 2019Publication date: June 4, 2020Applicant: FANUC CORPORATIONInventor: Masahiro MORIOKA
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Patent number: D934320Type: GrantFiled: October 2, 2019Date of Patent: October 26, 2021Assignee: FANUC CORPORATIONInventors: Kenichiro Abe, Masahiro Morioka, Toshiro Watanabe
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Patent number: D936121Type: GrantFiled: July 15, 2021Date of Patent: November 16, 2021Assignee: FANUC CORPORATIONInventors: Kenichiro Abe, Masahiro Morioka, Toshiro Watanabe