Patents by Inventor Masahiro Okane

Masahiro Okane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9370836
    Abstract: An electric discharge machine performs a hole machining on a workpiece by applying a voltage between an electrode and the workpiece to generate an electric discharge therebetween and moving the electrode to a position of a command depth. The electric discharge machine comprises: a storage unit; a current-coordinate detection unit; an electric-discharge-voltage detection unit a penetration detection unit; and a calculation unit. The storage unit stores therein a penetration determination voltage, a penetration determining duration, and a first projecting amount. The current-coordinate detection unit detects a current position of the electrode. The electric-discharge-voltage detection unit detects a minimum voltage of the electric discharge for each predetermined period. The penetration detection unit determines the electrode has penetrated through the workpiece.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: June 21, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yoshinori Asai, Masahiro Okane, Hidetaka Katougi
  • Patent number: 9278399
    Abstract: The present invention is equipped with a series circuit that includes a DC power supply, switching elements and a diode for supplying DC or AC current pulses to a machining gap between a machining electrode and a workpiece, diodes that regulate a direction of the current flow to one direction, and a control unit that controls the switching elements. When the control unit generates a current pulse having a triangular waveform by an inductance that is present in the series circuit, the control unit controls the switching elements in order that a current-pulse time ratio that is a ratio between the non-current time and the current continuation time in the current pulse is equal to or lower than 1/5.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: March 8, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masahiro Okane, Satoshi Suzuki, Kiyohito Oda
  • Patent number: 9234284
    Abstract: An electrical discharge surface treatment method for forming a coating film by generating a pulsed electrical discharge between an electrode and a workpiece in working fluid or gas using a green compact obtained by molding metal powder or metal alloy powder or a molded body obtained by heating the green compact as the electrode, and by melting an electrode material by an energy of the pulsed electrical discharge, forming a coating of the electrode material or a coating of a material obtained by a reaction of the electrode material by the energy of the pulsed electrical discharge on a surface of the workpiece, the electrical discharge surface treatment method includes generating the pulsed electrical discharge by mixing together two or more types of pulsed electrical discharges having different energies.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: January 12, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Akihiro Goto, Kazushi Nakamura, Masahiro Okane, Hiroyuki Teramoto
  • Patent number: 9114468
    Abstract: The present invention includes a series circuit that includes a DC power supply and a switching element for supplying a DC or AC current pulse to a machining gap between a machining electrode and a workpiece; and a control unit that controls the switching element, wherein when generating a current pulse having a triangular shape by an inductance present on the series circuit, the control unit controls on-time and off-time of the switching element such that a peak value of an arbitrary current pulse in a pulse train including a plurality of current pulses changes.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: August 25, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masahiro Okane, Satoshi Suzuki, Kiyohito Oda
  • Publication number: 20140319102
    Abstract: The present invention includes a series circuit that includes a DC power supply and a switching element for supplying a DC or AC current pulse to a machining gap between a machining electrode and a workpiece; and a control unit that controls the switching element, wherein when generating a current pulse having a triangular shape by an inductance present on the series circuit, the control unit controls on-time and off-time of the switching element such that a peak value of an arbitrary current pulse in a pulse train including a plurality of current pulses changes.
    Type: Application
    Filed: November 30, 2011
    Publication date: October 30, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Masahiro Okane, Satoshi Suzuki, Kiyohito Oda
  • Publication number: 20130292360
    Abstract: The present invention is equipped with a series circuit that includes a DC power supply, switching elements and a diode for supplying DC or AC current pulses to a machining gap between a machining electrode and a workpiece, diodes that regulate a direction of the current flow to one direction, and a control unit that controls the switching elements. When the control unit generates a current pulse having a triangular waveform by an inductance that is present in the series circuit, the control unit controls the switching elements in order that a current-pulse time ratio that is a ratio between the non-current time and the current continuation time in the current pulse is equal to or lower than ?.
    Type: Application
    Filed: April 12, 2011
    Publication date: November 7, 2013
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Masahiro Okane, Satoshi Suzuki, Kiyohito Oda
  • Publication number: 20130213941
    Abstract: An electric discharge machine performs a hole machining on a workpiece by applying a voltage between an electrode and the workpiece to generate an electric discharge therebetween and moving the electrode to a position of a command depth. The electric discharge machine comprises: a storage unit; a current-coordinate detection unit; an electric-discharge-voltage detection unit a penetration detection unit; and a calculation unit. The storage unit stores therein a penetration determination voltage, a penetration determining duration, and a first projecting amount. The current-coordinate detection unit detects a current position of the electrode. The electric-discharge-voltage detection unit detects a minimum voltage of the electric discharge for each predetermined period. The penetration detection unit determines the electrode has penetrated through the workpiece.
    Type: Application
    Filed: February 17, 2012
    Publication date: August 22, 2013
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yoshinori Asai, Masahiro Okane, Hidetaka Katougi
  • Patent number: 8287968
    Abstract: To form a coating film having an excellent wear-resistant property in a temperature range from low temperature to high temperature a coating-film forming method includes a metal-powder producing step of producing a metal powder containing an element exhibiting a lubricating property when oxidized; an oxidizing step of oxidizing the metal powder so that an amount of oxygen contained in the metal powder is within 6 weight % to 14 weight %; and a coating-film forming step of forming a coating film on a material subject to a treatment, the coating film having such a composition that an area where an oxygen content is 3 weight % or less and an area where an oxygen content is 8 weight % or more are distributed in a unit area of the coating film when the metal powder is in a melted state or a semi-melted state, and an oxygen content of the entire coating film after the metal powder is melted or semi-melted being within 5 weight % to 9 weight %.
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: October 16, 2012
    Assignees: Mitsubishi Electric Corporation, Ihi Corporation
    Inventors: Akihiro Goto, Masahiro Okane, Kazushi Nakamura, Hiroyuki Teramoto, Hiroyuki Ochiai, Mitsutoshi Watanabe
  • Publication number: 20110135845
    Abstract: An electrical discharge surface treatment method for forming a coating film by generating a pulsed electrical discharge between an electrode and a workpiece in working fluid or gas using a green compact obtained by molding metal powder or metal alloy powder or a molded body obtained by heating the green compact as the electrode, and by melting an electrode material by an energy of the pulsed electrical discharge, forming a coating of the electrode material or a coating of a material obtained by a reaction of the electrode material by the energy of the pulsed electrical discharge on a surface of the workpiece, the electrical discharge surface treatment method includes generating the pulsed electrical discharge by mixing together two or more types of pulsed electrical discharges having different energies.
    Type: Application
    Filed: August 6, 2008
    Publication date: June 9, 2011
    Inventors: Akihiro Goto, Kazushi Nakamura, Masahiro Okane, Hiroyuki Teramoto
  • Publication number: 20100016185
    Abstract: To form a coating film having an excellent wear-resistant property in a temperature range from low temperature to high temperature a coating-film forming method includes a metal-powder producing step of producing a metal powder containing an element exhibiting a lubricating property when oxidized; an oxidizing step of oxidizing the metal powder so that an amount of oxygen contained in the metal powder is within 6 weight % to 14 weight %; and a coating-film forming step of forming a coating film on a material subject to a treatment, the coating film having such a composition that an area where an oxygen content is 3 weight % or less and an area where an oxygen content is 8 weight % or more are distributed in a unit area of the coating film when the metal powder is in a melted state or a semi-melted state, and an oxygen content of the entire coating film after the metal powder is melted or semi-melted being within 5 weight % to 9 weight %.
    Type: Application
    Filed: April 5, 2006
    Publication date: January 21, 2010
    Applicant: Mitsubishi Electric Corporation
    Inventors: Akihiro Goto, Masahiro Okane, Kazushi Nakamura, Hiroyuki Teramoto, Hiroyuki Ochiai, Mitsutoshi Watanabe
  • Publication number: 20070170153
    Abstract: A resistance welding electrode includes a first layer of a metal-carbide film that is formed by attaching or carbonizing of an electrode material on a surface of the resistance welding electrode by applying a voltage between a powder molding obtained by molding a powder consisting mainly of a metal powder that is likely to be carbonized or a metal compound powder or a powder molding obtained by heating the powder molding in a working fluid and the resistance welding electrode, to generate a pulse-like discharge in; and a second layer obtained by forming a film consisting mainly of any one of chrome, nickel, iron, tungsten, and molybdenum on the first layer.
    Type: Application
    Filed: November 29, 2004
    Publication date: July 26, 2007
    Inventors: Akihiro Goto, Tadanao Sugiura, Kazushi Nakamura, Masahiro Okane, Hiroyuki Ochiai