Patents by Inventor Masahiro Osuka

Masahiro Osuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9969146
    Abstract: Provided are a layered substrate that has excellent mechanical properties such as a flexural strength or a flexural modulus applicable to a structural material, the variations in those mechanical properties are small, exhibits excellent formability into a complicated shape, and is able to be molded in a short time, and a method for manufacturing the same. A layered substrate fabricated by layering plural sheets of sheet-shaped prepregs containing a reinforcing fiber oriented in one direction and a thermoplastic matrix resin, wherein the prepreg has a slit penetrating from the front surface to the back surface, each slit is provided so as to intersect with each reinforcing fiber only one time.
    Type: Grant
    Filed: March 10, 2014
    Date of Patent: May 15, 2018
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Takeshi Ishikawa, Masao Tomioka, Masahiro Osuka, Yuuji Fujita, Yukichi Konami, Takahiro Hayashi
  • Publication number: 20160016382
    Abstract: Provided are a layered substrate that has excellent mechanical properties such as a flexural strength or a flexural modulus applicable to a structural material, the variations in those mechanical properties are small, exhibits excellent formability into a complicated shape, and is able to be molded in a short time, and a method for manufacturing the same. A layered substrate fabricated by layering plural sheets of sheet-shaped prepregs containing a reinforcing fiber oriented in one direction and a thermoplastic matrix resin, wherein the prepreg has a slit penetrating from the front surface to the back surface, each slit is provided so as to intersect with each reinforcing fiber only one time.
    Type: Application
    Filed: March 10, 2014
    Publication date: January 21, 2016
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Takeshi ISHIKAWA, Masao TOMIOKA, Masahiro OSUKA, Yuuji FUJITA, Yokichi KONAMI, Takahiro HAYASHI
  • Patent number: 9206310
    Abstract: A modifier for resin has an average particle size of 20 ?m or more, wherein particles having an average particle size of 10 ?m or less account for less than 30% by mass of the modifier, and particles having an average particle size of 10 ?m or less account for 30% by mass or more of the modifier after irradiating the modifier with ultrasonic wave of 40 W for 5 minutes. Also a resin composition comprises 1 to 40% by mass of the modifier for resin and 99 to 60% by mass (the total amount of both components is 100% by mass) of a thermoplastic resin or a curable resin, and a molded article is produced by molding the same.
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: December 8, 2015
    Assignee: MITSUBISHI RAYON CO., LTD.
    Inventors: Tsuneki Wakita, Keiji Nakamura, Hideaki Makino, Masahiro Osuka, Yohei Miwa, Yasutaka Doi
  • Publication number: 20140206817
    Abstract: A modifier for resin has an average particle size of 20 ?m or more, wherein particles having an average particle size of 10 ?m or less account for less than 30% by mass of the modifier, and particles having an average particle size of 10 ?m or less account for 30% by mass or more of the modifier after irradiating the modifier with ultrasonic wave of 40 W for 5 minutes. Also a resin composition comprises 1 to 40% by mass of the modifier for resin and 99 to 60% by mass (the total amount of both components is 100% by mass) of a thermoplastic resin or a curable resin, and a molded article is produced by molding the same.
    Type: Application
    Filed: March 19, 2014
    Publication date: July 24, 2014
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Tsuneki WAKITA, Keiji Nakamura, Hideaki Makino, Masahiro Osuka, Yohei Miwa, Yasutaka Doi
  • Patent number: 7671129
    Abstract: The present invention provides a thermoplastic resin composition capable of demonstrating impact strength, and high resistance to hydrolysis and heat discoloration without impairing the essential properties of the thermoplastic resin. The present invention provides a thermoplastic resin composition containing: 70 to 99% by mass of thermoplastic resin (A) containing a polycarbonate resin as an essential component; and 1 to 30% by mass of graft copolymer (B) which is a graft copolymer obtained by emulsion graft polymerization of a monomer or monomer mixture containing at least alkyl methacrylate in the presence of a latex containing a butadiene rubber polymer, wherein the amount of the butadiene rubber polymer included is in the range of 55 to 90% by mass, and the graft copolymer (B) is obtained by using 0.05 to 10 parts by mass of sodium alkylphenylether disulfonate with respect to 100 parts by mass of the graft copolymer (B).
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: March 2, 2010
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Takashi Miura, Keiji Nakamura, Mari Sekita, Masahiro Osuka
  • Patent number: 7589151
    Abstract: A thermoplastic resin composition comprising a polylactic acid polymer (A), an acrylic polymer (B) containing units of methyl methacrylate monomer, and a graft copolymer (C) obtained by graft-polymerizing a vinyl monomer onto a rubbery polymer, wherein the refractive index, Rc, of the graft copolymer (C) and the total refractive index, Rab, of the polylactic acid polymer (A) and the acrylic polymer (B) satisfy the following formula (1) ?0.004?Rc?Rab?+0.008??(1).
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: September 15, 2009
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideo Aoki, Masakazu Ito, Takashi Miura, Masahiro Osuka
  • Patent number: 7317043
    Abstract: There is disclosed an impact modifier which comprises a graft copolymer comprising a rubber polymer (A) obtained from a mixture of one or more kinds of (meth)acrylic monomers as major ingredients, having a glass transfer temperature of 0° C. or lower, and forming particles having each of 80 wt % or more of them has a particle diameter within the range of 400 to 1,000 nm as determined from a particle diameter distribution on a weight basis, and branches (B) grafted thereto obtained from one or more kinds of vinyl monomers; a process for producing thereof; and a thermoplastic resin composition containing the impact modifier.
    Type: Grant
    Filed: February 26, 2003
    Date of Patent: January 8, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Keiji Nakamura, Kimihiko Hattori, Masahiro Osuka
  • Publication number: 20070276090
    Abstract: A thermoplastic resin composition comprising a polylactic acid polymer (A), an acrylic polymer (B) containing units of methyl methacrylate monomer, and a graft copolymer (C) obtained by graft-polymerizing a vinyl monomer onto a rubbery polymer, wherein the refractive index, Rc, of the graft copolymer (C) and the total refractive index, Rab, of the polylactic acid polymer (A) and the acrylic polymer (B) satisfy the following formula (1). ?0.004??Rc?Rab?+0.
    Type: Application
    Filed: March 4, 2005
    Publication date: November 29, 2007
    Applicant: Mitsubishi Rayon Co, Ltd.
    Inventors: Hideo Aoki, Masakazu Ito, Takashi Miura, Masahiro Osuka
  • Publication number: 20070191542
    Abstract: A modifier for resin has an average particle size of 20 ?m or more, wherein particles having an average particle size of 10 ?m or less account for less than 30% by mass of the modifier, and particles having an average particle size of 10 ?m or less account for 30% by mass or more of the modifier after irradiating the modifier with ultrasonic wave of 40 W for 5 minutes. Also a resin composition comprises 1 to 40% by mass of the modifier for resin and 99 to 60% by mass (the total amount of both components is 100% by mass) of a thermoplastic resin or a curable resin, and a molded article is produced by molding the same.
    Type: Application
    Filed: February 15, 2005
    Publication date: August 16, 2007
    Inventors: Tsuneki Wakita, Keiji Nakamura, Hideaki Makino, Masahiro Osuka, Yohei Miwa, Yasutaka Doi
  • Publication number: 20060217496
    Abstract: The present invention provides a thermoplastic resin composition capable of demonstrating impact strength, and high resistance to hydrolysis and heat discoloration without impairing the essential properties of the thermoplastic resin. The present invention provides a thermoplastic resin composition containing: 70 to 99% by mass of thermoplastic resin (A) containing a polycarbonate resin as an essential component; and 1 to 30% by mass of graft copolymer (B) which is a graft copolymer obtained by emulsion graft polymerization of a monomer or monomer mixture containing at least alkyl methacrylate in the presence of a latex containing a butadiene rubber polymer, wherein the amount of the butadiene rubber polymer included is in the range of 55 to 90% by mass, and the graft copolymer (B) is obtained by using 0.05 to 10 parts by mass of sodium alkylphenylether disulfonate with respect to 100 parts by mass of the graft copolymer (B).
    Type: Application
    Filed: March 9, 2004
    Publication date: September 28, 2006
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Takashi Miura, Keiji Nakamura, Mari Sekita, Masahiro Osuka
  • Patent number: 7029750
    Abstract: The present invention provides a thermoplastic resin composition comprising a thermoplastic resin (A), an acrylic polymer (B), a polytetrafluoroethylene-containing powder mixture (C) and a filler (D), the amount of the acrylic polymer (B) being from 0.1 to 400 parts by weight, the amount of the filler (D) being from 1 to 2000 parts by weight, based on 100 parts by weight of the thermoplastic resin (A), and the amount of a polytetrafluoroethylene component in the polytetrafluoroethylene-containing powder mixture (C) is from 0.01 to 400 parts by weight based on 100 parts by weight of the thermoplastic resin (A).
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: April 18, 2006
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seiji Takei, Masahiro Osuka, Hideo Aoki, Mari Sekita, Masaaki Mouri
  • Publication number: 20050239949
    Abstract: There is disclosed an impact modifier which comprises a graft copolymer comprising a rubber polymer (A) obtained from a mixture of one or more kinds of (meth)acrylic monomers as major ingredients, having a glass transfer temperature of 0° C. or lower, and forming particles having each of 80 wt % or more of them has a particle diameter within the range of 400 to 1,000 nm as determined from a particle diameter distribution on a weight basis, and branches (B) grafted thereto obtained from one or more kinds of vinyl monomers; a process for producing thereof; and a thermoplastic resin composition containing the impact modifier.
    Type: Application
    Filed: February 26, 2003
    Publication date: October 27, 2005
    Applicant: Mitsubishi Rayon co., Ltd.
    Inventors: Keiji Nakamura, Kimihiko Hattori, Masahiro Osuka
  • Publication number: 20050014003
    Abstract: The present invention provides a thermoplastic resin composition comprising a thermoplastic resin (A), an acrylic polymer (B), a polytetrafluoroethylene-containing powder mixture (C) and a filler (D), the amount of the acrylic polymer (B) being from 0.1 to 400 parts by weight, the amount of the filler (D) being from 1 to 2000 parts by weight, based on 100 parts by weight of the thermoplastic resin (A), and the amount of a polytetrafluoroethylene component in the polytetrafluoroethylene-containing powder mixture (C) is from 0.01 to 400 parts by weight based on 100 parts by weight of the thermoplastic resin (A).
    Type: Application
    Filed: July 14, 2003
    Publication date: January 20, 2005
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Seiji Takei, Masahiro Osuka, Hideo Aoki, Mari Sekita, Masaaki Mouri
  • Patent number: 5847050
    Abstract: A method for particles agglomeration and enlargement of a diene type polymer rubber latex, which comprises subjecting a diene type polymer rubber latex produced by emulsion polymerization, to particles agglomeration and enlargement to obtain a particles-enlarged diene type polymer rubber latex (A), wherein the particles enlargement is allowed to take place by agglomeration based mainly on Brownian coagulation; a graft copolymer (B) of a particles-enlarged diene type polymer rubber latex (A) obtained by the above method; and a thermoplastic resin composition comprising said graft copolymer (B).
    Type: Grant
    Filed: March 3, 1997
    Date of Patent: December 8, 1998
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Akihiro Toritani, Koichi Shishido, Masahiro Osuka, Akira Nakata
  • Patent number: 5349017
    Abstract: A polyvinyl chloride resin composition comprising (i) 100 parts by weight of a polyvinyl chloride resin and (ii) 2 to 40 parts by weight of a multi-stage copolymer obtained by polymerizing resin component formable monomers in the range of from more than 30 parts by weight to 50 parts by weight in three stages onto 50-70 parts by weight of a butadiene elastomer having a glass transition temperature ranging from -40.degree. C. to 5.degree. C. obtained by a copolymerization of a monomer mixture of 70 to 90% by weight of butadiene, 10 to 30 percent by weight of an aromatic vinyl monomer and a polyfunctional monomer added in an amount corresponding to 3 to 10 parts by weight per 100 parts by weight of the total amount of the butadiene and aromatic vinyl monomer.
    Type: Grant
    Filed: December 1, 1992
    Date of Patent: September 20, 1994
    Assignee: Mitsubishi Rayon Company Ltd.
    Inventors: Koji Matsumoto, Masaru Morimoto, Masahiro Osuka, Naomi Uno