Patents by Inventor Masahito Onda

Masahito Onda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7629644
    Abstract: An interlayer dielectric film is completely buried in a trench, and failures caused by step coverage is prevented because a source electrode can be formed substantially uniformly on an upper portion of a gate electrode. Also, in the processes of forming a source region, a body region and an interlayer dielectric film, only one mask is necessary so that the device size is reduced to account for placement error of only one mask alignment.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: December 8, 2009
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masahito Onda, Hirotoshi Kubo, Shouji Miyahara, Hiroyasu Ishida, Hiroaki Saito
  • Patent number: 7521306
    Abstract: A power MOSFET comprises: a semiconductor substrate 21 of a first conduction type; a drain layer 22 of the first conduction type and formed on a surface layer of the substrate; a gate insulating film 25 formed in a partial region on the drain layer 22; a gate electrode 26 formed on the gate insulating film 25; an insulating film 27 formed on the gate electrode; a side wall insulator 28 formed on side walls of the gate insulating film 25, the gate electrode 26, and the insulating film 27; a recess formed on the drain layer 22 and in a region other than a region where the gate electrode 25 and the side wall insulator 28 are formed; a channel layer 23 of a second conduction type opposite to the first conduction type and formed in a range from the region where the recess is formed to a vicinity of the region where the gate electrode 26 is formed; a source region layer 24 of the one conduction type and formed on the channel layer 23 outside the recess; and a wiring layer 29 formed to cover the channel layer 23 whi
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: April 21, 2009
    Assignee: Sanyo Electric Co., Ltd
    Inventors: Hirotoshi Kubo, Masanao Kitagawa, Masahito Onda, Hiroaki Saito, Eiichiroh Kuwako
  • Patent number: 7413954
    Abstract: A capacity layer is formed of non-doped polysilicon. Unlike capacity layers formed of an oxide film, generation of seams and the like can be suppressed and thereby a stable capacity layer can be formed. Moreover, polysilicon used as a capacity layer may be doped polysilicon, and an oxide film formed on the surface of the polysilicon also serves as a capacity film. Thus, provision of an insulated gate device featuring low capacity is made possible.
    Type: Grant
    Filed: September 21, 2005
    Date of Patent: August 19, 2008
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hirotoshi Kubo, Junichiro Tojo, Hiroaki Saito, Masahito Onda, Satoshi Iwata, Masamichi Yanagida
  • Publication number: 20070166905
    Abstract: In an embodiment of the present invention, after trenches, a gate oxide film and gate electrodes are formed, a channel layer is formed by plural high-acceleration ion implantations where acceleration voltages are different with one another. The channel layer is an impurity implanted layer on which diffusion by a heat treatment is not performed. The channel layer is allowed to have its impurity concentration substantially uniform in a depth-wise direction of the trenches, by implanting ions of the impurity at plural different times by use of a high-acceleration ion implantation system. Since a second region having almost no influence on a characteristic of the channel layer can be reduced, the channel layer having a minimum necessary depth can be obtained. The trenches are thus made shallow, and accordingly a capacitance can be reduced. Furthermore, an on resistance can be made lower by making an epitaxial layer thinner.
    Type: Application
    Filed: February 22, 2007
    Publication date: July 19, 2007
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Masamichi Yanagida, Hirotoshi Kubo, Junichiro Tojo, Hiroaki Saito, Masahito Onda
  • Patent number: 7230300
    Abstract: Conventional power MOSFETs enables prevention of an inversion in a surrounding region surrounding the outer periphery of an element region by a wide annular layer and a wide sealed metal. Since, resultantly, the area of the surrounding region is large, increase in the element region has been restrained. A semiconductor device is hereby provided which has an inversion prevention region containing an MIS (MOS) structure. The width of polysilicon for the inversion prevention region is large enough to prevent an inversion since the area of an oxide film can be increased by the depth of the trench. By this, leakage current can be reduced even though the area of the region surrounding the outer periphery of the element region is not enlarged. In addition, since the element region is enlarged, on-state resistance of the MOSFET can be reduced.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: June 12, 2007
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masahito Onda, Hirotoshi Kubo, Shouji Miyahara, Hiroyasu Ishida
  • Publication number: 20060065926
    Abstract: A capacity layer is formed of non-doped polysilicon. Unlike capacity layers formed of an oxide film, generation of seams and the like can be suppressed and thereby a stable capacity layer can be formed. Moreover, polysilicon used as a capacity layer may be doped polysilicon, and an oxide film formed on the surface of the polysilicon also serves as a capacity film. Thus, provision of an insulated gate device featuring low capacity is made possible.
    Type: Application
    Filed: September 21, 2005
    Publication date: March 30, 2006
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Hirotoshi Kubo, Junichiro Tojo, Hiroaki Saito, Masahito Onda, Satoshi Iwata, Masamichi Yanagida
  • Publication number: 20060054970
    Abstract: In an embodiment of the present invention, after trenches, a gate oxide film and gate electrodes are formed, a channel layer is formed by plural high-acceleration ion implantations where acceleration voltages are different with one another. The channel layer is an impurity implanted layer on which diffusion by a heat treatment is not performed. The channel layer is allowed to have its impurity concentration substantially uniform in a depth-wise direction of the trenches, by implanting ions of the impurity at plural different times by use of a high-acceleration ion implantation system. Since a second region having almost no influence on a characteristic of the channel layer can be reduced, the channel layer having a minimum necessary depth can be obtained. The trenches are thus made shallow, and accordingly a capacitance can be reduced. Furthermore, an on resistance can be made lower by making an epitaxial layer thinner.
    Type: Application
    Filed: September 7, 2005
    Publication date: March 16, 2006
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Masamichi Yanagida, Hirotoshi Kubo, Junichiro Tojo, Hiraoki Saito, Masahito Onda
  • Publication number: 20050266642
    Abstract: A power MOSFET comprises: a semiconductor substrate 21 of a first conduction type; a drain layer 22 of the first conduction type and formed on a surface layer of the substrate; a gate insulating film 25 formed in a partial region on the drain layer 22; a gate electrode 26 formed on the gate insulating film 25; an insulating film 27 formed on the gate electrode; a side wall insulator 28 formed on side walls of the gate insulating film 25, the gate electrode 26, and the insulating film 27; a recess formed on the drain layer 22 and in a region other than a region where the gate electrode 25 and the side wall insulator 28 are formed; a channel layer 23 of a second conduction type opposite to the first conduction type and formed in a range from the region where the recess is formed to a vicinity of the region where the gate electrode 26 is formed; a source region layer 24 of the one conduction type and formed on the channel layer 23 outside the recess; and a wiring layer 29 formed to cover the channel layer 23 whi
    Type: Application
    Filed: August 2, 2005
    Publication date: December 1, 2005
    Inventors: Hirotoshi Kubo, Masanao Kitagawa, Masahito Onda, Hiroaki Saito, Eiichiroh Kuwako
  • Patent number: 6939776
    Abstract: A power MOSFET comprises: a semiconductor substrate 21 of a first conduction type; a drain layer 22 of the first conduction type and formed on a surface layer of the substrate; a gate insulating film 25 formed in a partial region on the drain layer 22; a gate electrode 26 formed on the gate insulating film 25; an insulating film 27 formed on the gate electrode; a side wall insulator 28 formed on side walls of the gate insulating film 25, the gate electrode 26, and the insulating film 27; a recess formed on the drain layer 22 and in a region other than a region where the gate electrode 25 and the side wall insulator 28 are formed; a channel layer 23 of a second conduction type opposite to the first conduction type and formed in a range from the region where the recess is formed to a vicinity of the region where the gate electrode 26 is formed; a source region layer 24 of the one conduction type and formed on the channel layer 23 outside the recess; and a wiring layer 29 formed to cover the channel layer 23 whi
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: September 6, 2005
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hirotoshi Kubo, Masanao Kitagawa, Masahito Onda, Hiroaki Saito, Eiichiroh Kuwako
  • Publication number: 20050167748
    Abstract: An interlayer dielectric film is completely buried in a trench, and failures caused by step coverage is prevented because a source electrode can be formed substantially uniformly on an upper portion of a gate electrode. Also, in the processes of forming a source region, a body region and an interlayer dielectric film, only one mask is necessary so that the device size is reduced to account for placement error of only one mask alignment.
    Type: Application
    Filed: December 29, 2004
    Publication date: August 4, 2005
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Masahito Onda, Hirotoshi Kubo, Shouji Miyahara, Hiroyasu Ishida, Hiroaki Saito
  • Publication number: 20050073004
    Abstract: Conventional power MOSFETs enables prevention of an inversion in a surrounding region surrounding the outer periphery of an element region by a wide annular layer and a wide sealed metal. Since, resultantly, the area of the surrounding region is large, increase in the element region has been restrained. A semiconductor device is hereby provided which has an inversion prevention region containing an MIS (MOS) structure. The width of polysilicon for the inversion prevention region is large enough to prevent an inversion since the area of an oxide film can be increased by the depth of the trench. By this, leakage current can be reduced even though the area of the region surrounding the outer periphery of the element region is not enlarged. In addition, since the element region is enlarged, on-state resistance of the MOSFET can be reduced.
    Type: Application
    Filed: August 31, 2004
    Publication date: April 7, 2005
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Masahito Onda, Hirotoshi Kubo, Shouji Miyahara, Hiroyasu Ishida
  • Publication number: 20020030233
    Abstract: A power MOSFET comprises: a semiconductor substrate 21 of a first conduction type; a drain layer 22 of the first conduction type and formed on a surface layer of the substrate; a gate insulating film 25 formed in a partial region on the drain layer 22; a gate electrode 26 formed on the gate insulating film 25; an insulating film 27 formed on the gate electrode; a side wall insulator 28 formed on side walls of the gate insulating film 25, the gate electrode 26, and the insulating film 27; a recess formed on the drain layer 22 and in a region other than a region where the gate electrode 25 and the side wall insulator 28 are formed; a channel layer 23 of a second conduction type opposite to the first conduction type and formed in a range from the region where the recess is formed to a vicinity of the region where the gate electrode 26 is formed; a source region layer 24 of the one conduction type and formed on the channel layer 23 outside the recess; and a wiring layer 29 formed to cover the channel layer 23 whi
    Type: Application
    Filed: November 19, 2001
    Publication date: March 14, 2002
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Hirotoshi Kubo, Masanao Kitagawa, Masahito Onda, Hiroaki Saito, Eiichiroh Kuwako
  • Patent number: 5972741
    Abstract: A first conductivity layer and a first insulating film are successively formed on a channel layer, and a photoresist film is formed on the first insulating film. The photoresist film is selectively exposed to light using a photomask and patterned. Using the patterned photoresist film as a mask, the first insulating film and the first conductivity layer are etched to form source electrodes from the first conductivity layer. Using the first insulating film and the source electrodes as a mask, an impurity of one conductivity type is diffused into exposed portions of the channel layer to form source regions. A second insulating film is formed in covering relation to side walls and upper surfaces of the source electrodes. Using the second insulating film as a mask, the channel layer and the common drain layer are etched to form trenches in the source regions, the channel layer, and the common drain layer.
    Type: Grant
    Filed: October 28, 1997
    Date of Patent: October 26, 1999
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hirotoshi Kubo, Eiichiroh Kuwako, Masanao Kitagawa, Masahito Onda, Hiroaki Saitou, Keita Odajima