Patents by Inventor Masakazu Koiwa

Masakazu Koiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11905180
    Abstract: The present invention relates to a method for recovering a rare metal salt, the method including: an acid treatment step of obtaining a rare metal-containing acidic aqueous solution by bringing a material including a monovalent rare metal and a polyvalent rare metal into contact with an acidic aqueous solution; a separation step of obtaining permeated water including the monovalent rare metal and non-permeated water including the polyvalent rare metal from the rare metal-containing acidic aqueous solution by using a nanofiltration membrane satisfying the condition (1); and a concentration step of obtaining non-permeated water having a higher concentration of the monovalent rare metal and permeated water having a lower concentration of the monovalent rare metal than that of the permeated water in the separation step, by using a reverse osmosis membrane.
    Type: Grant
    Filed: April 21, 2021
    Date of Patent: February 20, 2024
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Tomoya Yoshizaki, Takanori Soya, Masakazu Koiwa, Shigehisa Hanada
  • Publication number: 20230219040
    Abstract: A method of separating and recovering a cobalt salt and a nickel salt includes a separation step of separating, by using a nanofiltration membrane, a cobalt salt and a nickel salt from a rare metal-containing aqueous solution containing at least both the cobalt salt and the nickel salt as rare metals, in which the nanofiltration membrane has a glucose permeability of 3 times or more a sucrose permeability, the sucrose permeability of 10% or less, and an isopropyl alcohol permeability of 50% or more when a 1,000 mg/L glucose aqueous solution, a 1,000 mg/L sucrose aqueous solution, and a 1,000 mg/L isopropyl alcohol aqueous solution, each having a pH of 6.5 and a temperature of 25° C., individually permeate through the nanofiltration membrane at an operating pressure of 0.5 MPa.
    Type: Application
    Filed: May 28, 2021
    Publication date: July 13, 2023
    Inventors: Tomoya Yoshizaki, Takanori Soya, Masakazu Koiwa, Shigehisa Hanada
  • Publication number: 20230202854
    Abstract: The present invention relates to a method for recovering a rare metal salt, the method including: an acid treatment step of obtaining a rare metal-containing acidic aqueous solution by bringing a material including a monovalent rare metal and a polyvalent rare metal into contact with an acidic aqueous solution; a separation step of obtaining permeated water including the monovalent rare metal and non-permeated water including the polyvalent rare metal from the rare metal-containing acidic aqueous solution by using a nanofiltration membrane satisfying the condition (1); and a concentration step of obtaining non-permeated water having a higher concentration of the monovalent rare metal and permeated water having a lower concentration of the monovalent rare metal than that of the permeated water in the separation step, by using a reverse osmosis membrane.
    Type: Application
    Filed: April 21, 2021
    Publication date: June 29, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Tomoya YOSHIZAKI, Takanori SOYA, Masakazu KOIWA, Shigehisa HANADA
  • Patent number: 11617991
    Abstract: The present invention relates to a separation membrane including an organic polymer resin, in which a volume V1 of fine pores having a pore diameter of 100 nm or more is 0.3 cm3/g or more and 0.5 cm3/g or less, a volume V2 of fine pores having a pore diameter of less than 100 nm is 0.02 cm3/g or more and less than 0.1 cm3/g, and a ratio V1/V2 of the fine pore volume V1 to the fine pore volume V2 is 3 or more and 60 or less.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: April 4, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yoichiro Kozaki, Masakazu Koiwa, Fumi Hojo, Satoko Kanamori, Kentaro Kobayashi, Masato Yanagibashi
  • Publication number: 20220266204
    Abstract: The present invention relates to a separation membrane including an organic polymer resin, in which a volume V1 of fine pores having a pore diameter of 100 nm or more is 0.3 cm3/g or more and 0.5 cm3/g or less, a volume V2 of fine pores having a pore diameter of less than 100 nm is 0.02 cm3/g or more and less than 0.1 cm3/g, and a ratio V1/V2 of the fine pore volume V1 to the fine pore volume V2 is 3 or more and 60 or less.
    Type: Application
    Filed: July 31, 2020
    Publication date: August 25, 2022
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yoichiro KOZAKI, Masakazu KOIWA, Fumi HOJO, Satoko KANAMORI, Kentaro KOBAYASHI, Masato YANAGIBASHI
  • Patent number: 11383208
    Abstract: Provided is a gas separation membrane that can be used continuously. The gas separation membrane comprises: a porous support membrane that contains an aromatic polyamide in which an aromatic ring has been replaced with a chloro group; and a separation functional layer that is disposed on the surface of the porous support membrane and contains a cross-linked polyamide obtained by polycondensation of a polyfunctional amine and a polyfunctional acid halide.
    Type: Grant
    Filed: December 26, 2018
    Date of Patent: July 12, 2022
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Rina Takahashi, Kazuki Sato, Masakazu Koiwa, Shuji Furuno, Takao Sasaki
  • Patent number: 11167249
    Abstract: An object of the present invention is to provide a separation membrane having high permeability and selective removability of divalent/monovalent ions. The separation membrane of the present invention includes a supporting membrane and a separation functional layer formed on the supporting membrane, in which the separation functional layer contains a polymerized product of a polyfunctional amine with a polyfunctional acid halide, the polyfunctional amine contains a polyfunctional aliphatic amine as a main component, the separation functional layer has a hollow protuberant structure, and the separation functional layer has a relative surface area of 1.1-10.0.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: November 9, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masakazu Koiwa, Ryoma Miyamoto, Hiroaki Tanaka, Koji Nakatsuji, Kentaro Takagi
  • Patent number: 11000800
    Abstract: The present invention relates to a gas separation membrane including: a supporting membrane; and a separation functional layer which is provided on the supporting membrane and includes a crosslinked polyamide obtained by polycondensation of a polyfunctional amine and a polyfunctional acid halide, in which, in the crosslinked polyamide, the number A of terminal amino groups, the number B of terminal carboxy groups, and the number C of amide groups satisfy (A+B)/C?0.66.
    Type: Grant
    Filed: October 27, 2017
    Date of Patent: May 11, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kazuki Sato, Masakazu Koiwa, Takao Sasaki
  • Patent number: 10974205
    Abstract: A composite semipermeable membrane includes a porous supporting membrane and a separation functional layer, in which, in cross-sections having a length of 2.0 ?m in a membrane surface direction, the average number density of projections in the separation functional layer which have a height of one-fifth or more of the 10-point average surface roughness is 10.0-30.0 projections/?m and the projections have an average height less than 100 nm, and in which a water production rate and a salt rejection are predetermined values or more after an aqueous solution is passed through under certain conditions.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: April 13, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Harutoki Shimura, Yoshie Marutani, Koji Nakatsuji, Kiyohiko Takaya, Masakazu Koiwa, Takao Sasaki, Masahiro Kimura
  • Publication number: 20200338506
    Abstract: Provided is a gas separation membrane that can be used continuously. The gas separation membrane comprises: a porous support membrane that contains an aromatic polyamide in which an aromatic ring has been replaced with a chloro group; and a separation functional layer that is disposed on the surface of the porous support membrane and contains a cross-linked polyamide obtained by polycondensation of a polyfunctional amine and a polyfunctional acid halide.
    Type: Application
    Filed: December 26, 2018
    Publication date: October 29, 2020
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Rina TAKAHASHI, Kazuki SATO, Masakazu KOIWA, Shuji FURUNO, Takao SASAKI
  • Publication number: 20200147561
    Abstract: The present invention pertains to a gas separation membrane comprising: a porous supporting layer; and a separation function layer disposed on the porous supporting layer and including a crosslinked aromatic polyamide obtained by polycondensation of a multifunctional aromatic amine and a multifunctional aromatic acid halide, wherein the crosslinked aromatic polyamide includes at least one of a fluorine atom bonded to an aromatic ring and a fluorine atom bonded to a nitrogen atom.
    Type: Application
    Filed: May 31, 2018
    Publication date: May 14, 2020
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Rina TAKAHASHI, Kazuki SATO, Masakazu KOIWA, Takao SASAKI
  • Publication number: 20190275461
    Abstract: The present invention relates to a gas separation membrane including: a supporting membrane; and a separation functional layer which is provided on the supporting membrane and includes a crosslinked polyamide obtained by polycondensation of a polyfunctional amine and a polyfunctional acid halide, in which, in the crosslinked polyamide, the number A of terminal amino groups, the number B of terminal carboxy groups, and the number C of amide groups satisfy (A+B)/C?0.66.
    Type: Application
    Filed: October 27, 2017
    Publication date: September 12, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kazuki SATO, Masakazu KOIWA, Takao SASAKI
  • Publication number: 20180318771
    Abstract: An object of the present invention is to provide a separation membrane having high permeability and selective removability of divalent/monovalent ions. The separation membrane of the present invention includes a supporting membrane and a separation functional layer formed on the supporting membrane, in which the separation functional layer contains a polymerized product of a polyfunctional amine with a polyfunctional acid halide, the polyfunctional amine contains a polyfunctional aliphatic amine as a main component, the separation functional layer has a hollow protuberant structure, and the separation functional layer has a relative surface area of 1.1-10.0.
    Type: Application
    Filed: July 29, 2016
    Publication date: November 8, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masakazu KOIWA, Ryoma MIYAMOTO, Hiroaki TANAKA, Koji NAKATSUJI, Kentaro TAKAGI
  • Patent number: 9764291
    Abstract: A spiral separation membrane element including a plurality of separation membrane pairs wound around the outer peripheral surface of a water collection pipe, wherein the plurality of separation membranes include at least two sets of separation membrane pairs in which two adjacent separation membranes are stacked such that the water supply sides of the separation membranes form opposing surfaces, and the water supply-side surfaces at the ends of separation membranes close to the water collection pipe and parallel to the lengthwise direction of the water collection pipe are sealed by a sealing material.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: September 19, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Hiroho Hirozawa, Hiroshi Umetani, Masakazu Koiwa, Kentarou Takagi, Masahiro Kimura
  • Patent number: 9724646
    Abstract: A separation membrane element includes a water collecting pipe, a separation membrane main body having a feed-side face and a permeate-side face, a feed-side channel material and permeate-side channel materials. The separation membrane main body, the feed-side channel material and the permeate-side channel materials are spirally wound around the water collecting tube. A plurality of the permeate-side channel materials are discontinuously provided on the permeate-side face of the separation membrane main body, along a first direction that is a longitudinal direction of the water collecting pipe. The feed-side channel material has a thickness of from 0.15 to 0.5 mm.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: August 8, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Yoshiki Okamoto, Masakazu Koiwa, Hiroyuki Yamada, Kentaro Takagi, Hiroho Hirozawa, Tsuyoshi Hamada, Masahiro Kimura
  • Patent number: 9616390
    Abstract: A separation membrane includes a separation membrane main body having at least a substrate and a separation function layer; and a channel material having a composition different from that of the separation membrane main body and affixed to a substrate-side surface of the separation membrane main body, wherein the channel material is discontinuous in a first direction and continuous in a second direction from one end to another end of the separation membrane main body.
    Type: Grant
    Filed: July 6, 2012
    Date of Patent: April 11, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Hiroho Hirozawa, Masakazu Koiwa, Kentaro Takagi, Yoshiki Okamoto, Hiroyuki Yamada, Yasuo Seike, Tsuyoshi Hamada, Masahiro Kimura
  • Patent number: 9597640
    Abstract: A spiral separation membrane element includes a water collection tube; a separation membrane wound around the water collection tube, having a feed-side surface and a permeate-side surface, and including a band-shaped region on at least one end of the feed-side surface in an axial direction of the water collection tube; and a channel material fused to the band-shaped region.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: March 21, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Masakazu Koiwa, Kentaro Takagi, Hiroho Hirozawa, Yoshiki Okamoto, Masahiro Kimura
  • Patent number: 9527042
    Abstract: A separation membrane for water treatment, comprising a porous layer that is obtained by a phase separation method using a solution containing a resin and at least one of either an N,N-disubstituted isobutylamide or an N-monosubstituted isobutylamide.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: December 27, 2016
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Takagi, Masakazu Koiwa, Masahiro Kimura, Yutaro Suzuki
  • Patent number: 9387445
    Abstract: To provide a separation membrane element that is able to increase the amount of permeate fluid per unit time and also able to improve stability performance, provided is a separation membrane element, comprising a separation membrane and a permeate spacer, wherein a separation functional layer is arranged on the surface of said separation membrane and a nonwoven fabric served as a substrate is arranged on the back surface of said separation membrane, wherein said permeate spacer is arranged on the back surface side of said substrate, wherein said permeate spacer is made of a different material from said separation membrane, and a projection area ratio of said permeate spacer to said separation membrane is 0.03 to 0.80.
    Type: Grant
    Filed: June 2, 2011
    Date of Patent: July 12, 2016
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masahiro Kimura, Katsufumi Oto, Kentarou Takagi, Hiroho Hirozawa, Masakazu Koiwa, Yutaro Suzuki
  • Publication number: 20150321148
    Abstract: A separation membrane including: a separation membrane main body having a feed-side face and a permeate-side face; and a plurality of channel members adhered to the permeate-side face of the separation membrane main body, in which a weight W (g) of the plurality of channel members and a volume V (cm3) of the plurality of channel members, exclusive of portions impregnated into the permeate-side face, satisfy the following relational expression: 1.0?W/V?2.5, and the channel members have a melting temperature of 200° C. or lower as measured with a differential scanning calorimeter.
    Type: Application
    Filed: June 28, 2013
    Publication date: November 12, 2015
    Inventors: Hiroho Hirozawa, Masakazu Koiwa, Hiroyuki Yamada, Kentaro Takagi, Yoshiki Okamoto, Tsuyoshi Hamada, Katsufumi Oto, Masahiro Kimura