Abstract: An additive manufacturing apparatus includes a nozzle body discharging a powder and a carrier gas from an opening, a powder supply supplying the powder and the carrier gas to the nozzle body, a flow rate adjuster provided in a supply path of the powder supply to cause a part of a flow of the carrier gas containing the powder to flow into a branch flow path branching from the supply path to adjust a flow rate of the carrier gas containing the powder to be supplied to the nozzle body, and the branch flow path connected to the flow rate adjuster. The branch flow path is connected to a flow path leading to the nozzle body and has a separator for separating the powder and the carrier gas. The carrier gas separated from the powder by the separator is supplied to the nozzle body through the branch flow path.

Abstract: A composite member is manufactured by a manufacturing method including adding, on a surface of a base member composed of a first material, a second material different from the first material, using additive manufacturing employing directed energy deposition as an additive manufacturing process. The manufacturing method is performed by placing the base member in a machining area of a machine tool configured to perform subtractive machining. Accordingly, a composite member can be obtained that is manufactured through additive manufacturing and that is in a state in which the composite member can be promptly machined.

Abstract: A mold manufacturing method includes machining, based on a final outer shape of a mold, a workpiece including a plurality of separate blocks. The plurality of separate blocks are selected based on the outer shape, all or part of the plurality of separate blocks are provided with through holes for forming a flow path. The mold manufacturing method further includes adding a material to the workpiece through an additive manufacturing technology employing directed energy deposition as an additive manufacturing process, so as to form, on a surface of the machined workpiece, a continuous surface based on the outer shape.

Abstract: An additive manufacturing apparatus includes a nozzle body discharging a powder and a carrier gas from an opening, a powder supply supplying the powder and the carrier gas to the nozzle body, a flow rate adjuster provided in a supply path of the powder supply to cause a part of a flow of the carrier gas containing the powder to flow into a branch flow path branching from the supply path to adjust a flow rate of the carrier gas containing the powder to be supplied to the nozzle body, and the branch flow path connected to the flow rate adjuster. The branch flow path is connected to a flow path leading to the nozzle body and has a separator for separating the powder and the carrier gas. The carrier gas separated from the powder by the separator is supplied to the nozzle body through the branch flow path.

Abstract: A mold manufacturing method includes machining, based on a final outer shape of a mold, a workpiece including a plurality of separate blocks. The plurality of separate blocks are selected based on the outer shape, all or part of the plurality of separate blocks are provided with through holes for forming a flow path. The mold manufacturing method further includes adding a material to the workpiece through an additive manufacturing technology employing directed energy deposition as an additive manufacturing process, so as to form, on a surface of the machined workpiece, a continuous surface based on the outer shape.

Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.

Abstract: A method, non-transitory computer-readable medium, and controller for manufacturing a predetermined object. The method includes machining a plurality of separate components of a work piece based on a final geometry of the predetermined object. The plurality of separate components is selected based on the final geometry of the predetermined object. A first material is added to the work piece such that a first single continuous surface is formed over, or together with, the machined surfaces of the plurality of separate components which is selected based on the final geometry of the predetermined object.

Abstract: A composite member is manufactured by a manufacturing method including adding, on a surface of a base member composed of a first material, a second material different from the first material, using additive manufacturing employing directed energy deposition as an additive manufacturing process. The manufacturing method is performed by placing the base member in a machining area of a machine tool configured to perform subtractive machining. Accordingly, a composite member can be obtained that is manufactured through additive manufacturing and that is in a state in which the composite member can be promptly machined.

Abstract: A method, non-transitory computer-readable medium, and controller for manufacturing a predetermined object. The method includes machining a plurality of separate components of a work piece based on a final geometry of the predetermined object. The plurality of separate components is selected based on the final geometry of the predetermined object. A first material is added to the work piece such that a first single continuous surface is formed over, or together with, the machined surfaces of the plurality of separate components which is selected based on the final geometry of the predetermined object.

Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.

Abstract: A workpiece is machined by setting a frequency response band of a control system for a rotation drive motor or a feed drive motor so that tool abrasion is within a predetermined allowable range. The frequency response band may be adjusted by adjusting a proportional gain and an integral gain. With the workpiece machined by such a process, where the frequency response band maintains tool abrasion within the allowable range, machining quality and efficiency are improved.

Abstract: A controller for a conventional synchronous motor is configured to produce desired output characteristics. The controller generates a drive current for based on a current command, has a motor correcting section and a gain adjusting section which output a compensated current command based on the current command according to a compensating transfer function for cancelling a first transfer function showing a first torque response characteristic of the synchronous motor and replacing it with a second transfer function showing a second torque response characteristic, and a current controller which generates a drive current corresponding to the compensated current command.

Abstract: A workpiece is machined by setting a frequency response band of a control system for a rotation drive motor or a feed drive motor so that tool abrasion is within a predetermined allowable range. The frequency response band may be adjusted by adjusting a proportional gain and an integral gain. With the workpiece machined by such a process, where the frequency response band maintains tool abrasion within the allowable range, machining quality and efficiency are improved.

Abstract: A controller for a conventional synchronous motor is configured to produce desired output characteristics. The controller generates a drive current for based on a current command, has a motor correcting section and a gain adjusting section which output a compensated current command based on the current command according to a compensating transfer function for cancelling a first transfer function showing a first torque response characteristic of the synchronous motor and replacing it with a second transfer function showing a second torque response characteristic, and a current controller which generates a drive current corresponding to the compensated current command.

Abstract: A machine-tool spindle device includes: a spindle; a front housing for rotatably supporting the spindle; a first drive motor having a first rotor installed securely on the spindle and a first stator installed securely within the front housing; a rear housing installed on a rear end side of the spindle in the front housing; a second drive motor having an annular second rotor which is disposed coaxially to the spindle near a rear end of the spindle and which is supported rotatably within the rear housing, and a second stator installed securely within the rear housing; a connecting mechanism for connecting the rear end of the spindle and the second rotor and releasing the connection; and a clamping mechanism, disposed within the attaching hole of the spindle and within the second rotor, for clamping a tool attached to the spindle.

Abstract: A machine-tool spindle device includes: a spindle; a front housing for rotatably supporting the spindle; a first drive motor having a first rotor installed securely on the spindle and a first stator installed securely within the front housing; a rear housing installed on a rear end side of the spindle in the front housing; a second drive motor having an annular second rotor which is disposed coaxially to the spindle near a rear end of the spindle and which is supported rotatably within the rear housing, and a second stator installed securely within the rear housing; a connecting mechanism for connecting the rear end of the spindle and the second rotor and releasing the connection; and a clamping mechanism, disposed within the attaching hole of the spindle and within the second rotor, for clamping a tool attached to the spindle.